苹果四臂采摘机器人系统设计与试验
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北京市科技新星计划(20220484023);北京市科技计划课题(Z201100008020009);北京市农林科学院青年科研基金项目(QNJJ202318)


Design and test of a four-arm apple harvesting robot
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    摘要:

    针对鲜食苹果智能化高效采收需要,该研究设计了四臂并行采摘的“采-收-运”一体式机器人系统,以代替人工采收作业。以中国矮砧密植高纺锤果树为对象,根据树冠内果实空间分布特征,提出了四臂并行采摘执行部件的作业方式;建立了基于多任务深度卷积网络的果实可见区域识别模型,实现受遮挡果实离散区域语义分割及其归属关系的端到端判别;在此基础上,根据果实表面局部点云信息对其质心进行空间定位;提出了基于时间最优的四臂协同采摘任务规划方法,以实现机械臂对树冠内不同区域的高效遍历。最后在采摘机器人关键部件集成的基础上,在矮砧密植标准果园进行生产试验。试验结果表明,机器人对树冠内可见果实的识别率为92.94%,被识别果实中定位精度满足机器人采摘操作要求的比例为90.27%;机器人平均采摘效率为7.12 s/果,其中四臂协同采摘效率约为单臂采摘效率的1.96倍;对可见果实采摘成功率为82.00%,对树冠内全部果实的采收率为74.56%,枝叶遮挡干涉是造成采摘失败的主要原因。该研究可为鲜果智能化采摘模式的探索应用提供技术支撑。

    Abstract:

    A four-arm harvesting robot system was designed to integrate with the fruit picking-collecting-transporting multifunction for the apples’ automatic harvesting. Taking the standardized tall-spindle and dwarf-rootstock apple tree as the object, the target operational area was determined for the harvesting robot, according to the fruits’ spatial distribution within the tree canopy. A new configuration of a four-arm picking manipulator and the operational mode were proposed with the four Cartesian coordinate arms in the three degree-of-freedom (DOF). An electric-pneumatic hybrid dual-stage driving structure was utilized to ensure efficient and large-scale telescopic motion within the tree canopy. Additionally, a CAN open bus-based integrated drive-control harvesting gripper was designed to enable efficient harvesting operations via a combination of fruit gripping and twisting actions. A multi-task deep convolutional network was adopted to recognize the fruit’s discrete visual pixel areas that were caused by branches and leaves occlusion. As such, the semantic segmentation of the occluded fruits and end-to-end determination of the discrete areas’ ownership were realized to overcome the traditional single-task networks in the classification of discrete regions of the same fruit. The view frustum projection model was introduced to locate the centroid of the target fruit, according to the local point cloud information on the surface. A novel strategy of four-arm picking task area partitioning was proposed, according to the clustered distribution characteristics of fruits within the tree canopy. The time-optimal four-arm collaborative picking task planning was also proposed to achieve the efficient traversal of different regions inside the tree canopy by the robotic arms. Finally, the key components of the harvesting robot were integrated to develop the autonomous harvesting workflow. The production trials were also conducted in a high-density dwarf rootstock orchard. The results showed that the recognition rate on the visible fruits was 92.94%, among which 90.27% of the fruits’ positioning accuracy was sufficient for picking operations. The robot’s average overall picking efficiency was 7.12 seconds per fruit, among which the efficiencies of single-, dual-, and four-arm were 9.59, 8.17, and 4.87 seconds per fruit, respectively. The efficiency of four-arm collaborative picking was approximately 1.96 times that of single-arm picking. The success harvesting rate of visible fruits was 82.00%, and the overall harvesting rate for all fruits inside the tree canopy was 74.56%. The success rate of harvesting reached up to 100% in the outer peripheral areas of the tree canopy where the fruits were sparse. However, the success rates of target recognition, location, and operation were significantly lower in the inner-dense region where the fruits were intensive, resulting in a harvesting success rate of 73.63%. The harvesting failures were attributed to the fruits that were obstructed by branches and leaves, leading to the visual recognition and positioning accuracy, as well as the interference and collisions with the harvesting manipulator. Therefore, the robot's capability of autonomous obstacle avoidance was enhanced to improve the tree structure and the performance of this harvesting robot. This finding can be considered as the preliminary exploration for the development and application of robotic harvesting models for freshly-eaten fruits.

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冯青春,赵春江,李涛,陈立平,郭鑫,谢丰,熊子聪,陈凯文,刘城,严童杰.苹果四臂采摘机器人系统设计与试验[J].农业工程学报,2023,39(13):25-33. DOI:10.11975/j. issn.1002-6819.202305114

FENG Qingchun, ZHAO Chunjiang, LI Tao, CHEN Liping, GUO Xin, XIE Feng, XIONG Zicong, CHEN Kaiwen, LIU Cheng, YAN Tongjie. Design and test of a four-arm apple harvesting robot[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE),2023,39(13):25-33. DOI:10.11975/j. issn.1002-6819.202305114

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  • 收稿日期:2023-05-16
  • 最后修改日期:2023-06-21
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  • 在线发布日期: 2023-07-26
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