斜插式蔬菜嫁接机穗木气吸吸头优化设计
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浙江省科技厅重大科技专项资助项目(2008C02006-4)和浙江省教育厅科研资助项目(Y201121718)


Optimization of Suction Head of Scion Clamping Mechanism for Vegetable Grafting Machine
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    摘要:

    为解决嫁接过程中穗木苗夹持困难及夹持易损伤的问题,以西瓜苗为试验对象,设计了利用气吸方式对穗木苗进行定位和固定的穗木气吸机构。通过建立三维有限元模型,在给定边界约束条件下利用CFD软件对吸头内部流体进行动力学仿真,获得了内部流体的流场分布及各因素对穗木苗吸附力的影响,采用正交试验法对吸头结构进行优化设计。结果表明,吸头各因素对试验结果的重要性次序为嘴型、真空度和沉孔深度,当吸头设计参数为真空度3 kPa、沉孔深度1 mm的H型吸嘴时,吸头具有较好的吸附能力。试验表明在该参数下吸头的吸附率约为97.8%,无伤苗现象,穗木插入已去除生长点砧木的成功率为85.6%。综合得出,所设计的穗木气吸机构是可行的,该气吸机构具有结构简单、成本较低的特点,为解决蔬菜嫁接穗木苗的夹持问题提供了设计依据。

    Abstract:

    In order to solve the problem of scion seeding difficult to clamp in traditional vegetable grafting machine and easily be injured, an air-suction mechanism was developed with vacuum suction head adsorption for scion, which based on the analysis of structural parameters and mechanical properties of suction seeding. A computational fluid dynamic (CFD) simulation of a 3-D model was developed in the given boundary conditions to investigate the fluid flow features and the effect of adsorption ability caused by various factors. The orthogonal test was adopted in this experiment to optimize the design of the structure of the vacuum suction head. The result showed that the important sequence was determined as follows: shape of the suction head, vacuum degree and the depth of counterboring. Experiment results showed that the feature of the proposed air-suction mechanism was safe and reliable. The success rate of the proposed scion clamping mechanism reached to 97.8%, no scion wan injured, and the success rate of insert into stocks reached to 85.6%. Thus, it indicated that the proposed scion clamping mechanism could satisfy the requirements of location and clamping for vegetable grafting. 

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楼建忠,李建平,朱盘安,吕谷来,王萌.斜插式蔬菜嫁接机穗木气吸吸头优化设计[J].农业机械学报,2013,44(2):63-68. Lou Jianzhong, Li Jianping, Zhu Pan’an, Lü Gulai, Wang Meng. Optimization of Suction Head of Scion Clamping Mechanism for Vegetable Grafting Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2013,44(2):63-68

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  • 在线发布日期: 2013-02-04
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