三叶式自动清换种大豆育种气吸排种器设计与试验
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现代农业产业技术体系建设专项资金项目(GARS-04)和国家重点研发计划项目(2018YFD0201004)


Design and Experiment of Three-leaf Type Air-suction Seed Meter with Automatic Clear and Replace Seeds Features for Soybean Plot Test
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    摘要:

    为了提高大豆育种试验中小区播种环节的机械化、自动化水平和播种精确度,针对大豆小区育种播种机清换种技术难题,设计了一种三叶式自动清换种大豆育种气吸排种器。以电机为动力源,驱动三叶式辅助充种清换种机构与齿轮式排种盘协同工作,完成相邻小区之间的不停机快速清种、换种和充种。阐述了排种器基本结构与工作原理,结合育种试验的要求,运用TRIZ理论空间分离原理,对关键部件进行理论分析,并确定了结构参数。对三叶式辅助充种清换种机构进行EDEM虚拟仿真,分析了辅助充种过程,确定了达到最佳辅助充种效果时的叶片倾角。根据小区育种农艺要求,以作业速度、真空度、清换种时间为试验因素,以合格指数、重播指数、漏播指数、清换种距离为试验指标,进行了三因素五水平二次正交旋转中心组合试验,结果表明:最佳工作参数组合为作业速度5.3km/h、真空度4.6kPa、清换种时间0.3s,此时排种器合格指数95.29%、重播指数3.29%、漏播指数1.42%、清换种距离554.6mm,满足大豆育种试验的播种要求。

    Abstract:

    In order to improve the mechanization and automation level and accuracy of the soybean plot test, aiming at the bottleneck problem of soybean plot seeder cleaning and replacing technology, a kind of threeleaf type airsuction seed meter with automatic clear and replace seeds features for soybean plot test was designed. The motor was used as the power source to drive the gear seed plate and the threeleaf auxiliary seed filling and cleaning and replacing mechanism to quickly complete the nonstop seed cleaning, seed replacing and seed filling between neighboring plot. The basic structure and working principle of the seed meter were described, and key components were theoretically analyzed to determine the structural parameters based on the requirements of the breeding test. Combined with the requirements of breeding test, the structural parameters were determined through theoretical analysis of key components with the spatial analysis principle of TRIZ theory. The EDEM virtual simulation of the threeleaf auxiliary seed filling and cleaning and replacing mechanism was performed to analyze the auxiliary seed filling process and determine the blade inclination angle of the best auxiliary seed filling effect. According to the agronomic requirements of community breeding, a threefactor fivelevel quadratic orthogonal rotation center combination test was carried out, and the working speed, vacuum degree, and cleaning and replacing seed time were taken as test factors, and the eligibility index, replay index, missed index, and cleaning and replacing distance were selected as the test indicators. The result showed that when the optimal parameter combination was as follows: working speed was 5.3km/h, vacuum degree was 4.6kPa, and cleaning and replacing seed time was 0.3s, the eligibility index was 95.29%, replay index was 3.29%,missed index was 1.42%, and the cleaning and replacing distance was 554.6mm, which met the sowing requirements of soybean plot test.

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陈海涛,王洪飞,王业成,史乃煜,魏志鹏,窦玉宽.三叶式自动清换种大豆育种气吸排种器设计与试验[J].农业机械学报,2020,51(12):75-85. CHEN Haitao, WANG Hongfei, WANG Yecheng, SHI Naiyu, WEI Zhipeng, DOU Yukuan. Design and Experiment of Three-leaf Type Air-suction Seed Meter with Automatic Clear and Replace Seeds Features for Soybean Plot Test[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(12):75-85

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  • 收稿日期:2020-02-05
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  • 在线发布日期: 2020-12-10
  • 出版日期: 2020-12-10