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Article

Microbial Contamination in the Coffee Industry: An Occupational Menace besides a Food Safety Concern?

1
H & TRC—Health & Technology Research Center, ESTeSL—Escola Superior de Tecnologia e Saúde, Instituto Politécnico de Lisboa, 1990-096 Lisbon, Portugal
2
Public Health Research Centre, NOVA National School of Public Health, Universidade NOVA de Lisboa, 1099-085 Lisbon, Portugal
3
Comprehensive Health Research Center (CHRC), NOVA Medical School, Universidade NOVA de Lisboa, 1169-056 Lisbon, Portugal
4
Department of Agricultural Engineering, Faculty of Engineering, Federal University of Lavras, Lavras 37203-202, Brazil
5
Faculty of Medicine, Institute of Molecular Medicine, University of Lisbon, 1649-004 Lisbon, Portugal
6
Research Institute for Medicines (iMed.uLisboa), Faculty of Pharmacy, University of Lisbon, 1649-003 Lisbon, Portugal
*
Author to whom correspondence should be addressed.
Int. J. Environ. Res. Public Health 2022, 19(20), 13488; https://0-doi-org.brum.beds.ac.uk/10.3390/ijerph192013488
Submission received: 22 September 2022 / Revised: 13 October 2022 / Accepted: 14 October 2022 / Published: 18 October 2022

Abstract

:
Respiratory abnormalities among workers at coffee roasting and packaging facilities have already been reported; however, little is known about microbiological contamination inside coffee production facilities. This study intends to assess the microbial contamination (fungi and bacteria) in two coffee industries from Brazil with a multi-approach protocol for sampling and for subsequent analyses using four main sources of samples: filtering respiratory protection devices (FRPD) used by workers, settled dust, electrostatic dust cloths (EDC) and coffee beans. The fungal contamination in the assessed industries was also characterized through the molecular detection of toxigenic species and antifungal resistance. Total bacteria contamination presented the highest values in FRPD collected from both industries (7.45 × 104 CFU·m−2; 1.09 × 104 CFU·m−2). Aspergillus genera was widespread in all the environmental samples collected and sections with clinical relevance (Fumigati) and with toxigenic potential (Nigri and Circumdati) were recovered from FRPD. Circumdati section was observed in 4 mg/mL itraconazole. Sections Circumdati (EDC, coffee beans and settled dust) and Nidulantes (EDC, coffee beans and FRPD) were detected by qPCR. Some of the targeted Aspergillus sections that have been identified microscopically were not detected by qPCR and vice-versa. Overall, this study revealed that microbial contamination is a potential occupational risk in the milling stage and should be tackled when assessing exposure and performing risk assessment. In addition, a multi-sampling campaign should be the approach to follow when assessing microbial contamination and FRPD should be included in this campaign. Occupational exposure to mycotoxins should be considered due to high fungal diversity and contamination. A One Health approach should address these issues in order to prevent consumption of coffee crops and beans infected by fungi and, more specifically, to avoid widespread azole resistance.

1. Introduction

Coffee consumption has been increasing each year and coffee exports have amounted to 10.92 million bags in April 2021, compared with 11.24 million in April 2022. In fact, the export of coffee in the first 7 months of 2021/22 (21 October to 22 April) has increased by 0.6% [1]. However, we should bear in mind that climate change is also critically affecting the agricultural sector as plant growth is compromised but also toxigenic fungal growth, a major cause of plant death [2]. Thus, as with other crops, coffee that is one of the most traded commodities in the world is threatened by changing climate conditions and, consequently, by fungal infections [2].
Respiratory abnormalities among workers at coffee roasting and packaging facilities have already been reported [3,4,5,6,7] and exposure to dust, endotoxins, carbon monoxide, diacetyl, 2,3-pentanedione and other volatile organic compounds were previously assessed in coffee roasting facilities and coffees [8]. However, little is known about microbiological contamination inside coffee production facilities. In addition, since azole fungicides are largely applied in agriculture and material protection, fungi can come into contact with azoles everywhere. Thus, “Hot spots”—a habitat in which fungal species are disseminated and exposed to a fungicidally effective azole at concentrations that are high enough to select for resistant individuals potentially multiplying and spreading to other habitats—have already been identified by assessing the resistance risk in several occupational environments prioritizing those that handle food commodities. The coffee industry is one of these environments [9,10].
Mycotoxin occupational exposure should also be a concern since coffee beans are frequently contaminated with these fungal secondary metabolites. This happens due the crop infection by toxigenic fungi that commonly infect the plant during the various production stages (cultivation, processing or transport) [2,11]. As coffee requires wet conditions, the rainfall and humidity in areas for cultivation create the ideal conditions for Aspergillus species to grow, as these have optimal growth in warmer and humid climates [2,12]. Therefore, in an increasingly warmer world, mycotoxin production will increase, as higher temperatures and wetter climates provide perfect conditions for fungal growth and, consequently, mycotoxin production [2,12].
To our knowledge, data regarding occupational exposure to microbial contamination, obtained by a multi-approach strategy based on the use of different sampling methods and assays in coffee industries, have not been previously reported, and this omission has prevented risk management and control measures. Thus, this study intends to assess the microbial contamination (fungi and bacteria) in two coffee industries from Brazil with a multi-approach protocol for sampling and subsequent analyses using four main sources of samples: filtering respiratory protection devices used by workers, settled dust, electrostatic dust cloths and coffee beans. The fungal contamination in the assessed industries was also characterized through the molecular detection of toxigenic species and antifungal resistance.

2. Materials and Methods

2.1. Coffee Industries Characterization

The coffee industry involves different processes from the growth of the crops to the last step of being prepared for drinking. Typically, the main steps are growing, picking, processing, milling, roasting, packaging, shipping, grinding, brewing and drinking (Figure 1). Usually in Brazil, the country where samples have been collected, milling companies are the last stage before exportation. In Figure 1 we can see the common production flow, including all the steps that allow obtaining the final product on the coffee supply chain.
The samples were collected at two milling industries from two different mesoregions in Brazil: Campo das Vertentes e Sul and Sudoeste de Minas, which are within the largest producers of the country. According to the Brazilian Geographic and Statistics Institute (IBGE) [13], both mesoregions together produced 985,577 tons of coffee in 2017, which represents 27% of the national production.
Two industries—A and B—were sampled. Industry A has 11 workers and Industry B has 35 workers per shift (44 h per week), all working in warehouses from each industry. Regarding personal protection equipment used by workers, it was reported that workers have available respiratory protection devices with FFP1 filters, with or without exhalation valves.

2.2. Sampling Campaign Performed

The samples have been collected during August 2021, which is coffee harvest time in Brazil. The workplaces assessed and the sampling methods used are described in Table 1. Electrostatic dust collectors (EDC), settled dust, coffee bean samples and filtering respiratory protection devices (FRPD) were used as passive sampling methods.
Table 1 presents descriptions of the processing of C. arabica grains, their subcategories, varieties and types of processing for the companies in each region described above. Industry A works with specific grains from each producer, and thus, when they arrive at the processing unit, the grains are processed separately in batches. Industry B works in a single production batch with grains from different producers. This is the reason why it was not possible to distinguish, for the samples from industry B, which varieties were present no the processing used in the post-harvest.
The workplaces assessed were reception, milling, storage and expedition. In reception and expedition, the main activities carried out are weighing the grains, unloading the grains into the hoppers, sampling the product for classification and water content, loading the grains into the bags and moving the product. In milling, the main activities that take place in the sector are the movement of the product, removal of sticks, stones, leaves and other impurities, and separation of grains by size, density and color. In storage, the main activities that occur are the movement of the already bagged product and its storage.
EDC were placed in the sampling areas 1.5 ± 0.5 m above the ground for 15 days. Settled dust samples were collected with a sterilized spoon to gather the accumulated dust in each workplace [14]. Green coffee beans (GCB) were collected according to their subcategory using the classification from the Brazilian Official Classification for Coffee (COB) [15] (Table 2). Filtering respiratory protection devices (FRPD) used by coffee industry workers were also collected from workers belonging to industry A [16]. All samples were kept refrigerated (0–4 °C) in sterilized bags preceding analysis.

2.3. Sample Extraction and Characterization of Viable Microbiota

Passive samples were washed with 0.1% Tween 80 saline (0.9% NaCl) solution (250 rpm, 30 min), as follows: 20 mL solution for EDC; 9.1 mL solution for 1 g of settled dust sample and coffee beans [17] and 10 mL for FRPD filters [16]. Extracts were maintained frozen (−80 °C) with glycerol (2.23 mL for each g of settled dust and coffee beans, and 1.25 for FRPD) prior analysis [14,16].
Sample extracts were inoculated (150 μL) in malt extract agar (MEA) supplemented with chloramphenicol (0.05%), dichloran–glycerol agar (DG18), tryptic soy agar (TSA) supplemented with nystatin (0.2%), and Violet Red bile agar (VRBA) were used for fungi (MEA and DG18, 27 °C, 5–7 days), mesophilic (TSA, 30 °C, 7 days) and Gram-negative (VRBA, 35 °C, 7 days) bacteria selectivity. Microbial contamination quantification was determined as colony-forming units (CFU) and CFU concentration (CFU·m−2·day−1/g−1/m−2)) after plate incubation. Morphological identification of fungal species was carried out through notation of macro and microscopic characteristics [18] by a trained mycologist.

2.4. Antifungal Susceptibility Testing

The screening of azole-resistant fungi was firstly carried out by seeding 150 μL of the extracts of all passive samples (N = 128) on Sabouraud dextrose agar (SDA) (Frilabo, Maia, Portugal) supplemented with 4 mg/L itraconazole (ITZ), 2 mg/L voriconazole (VCZ), or 0.5 mg/L posaconazole (PSZ), adapted from EUCAST guidelines [19,20]. The controls used were A. fumigatus reference strain (ATCC 204305) as the negative control, and pan-azole-resistant A. fumigatus strain as the positive control, both provided by the National Health Institute Doctor Ricardo Jorge, IP. After incubation for 2–3 days at 27 °C, identification was performed as previously described for fungal assessment [14].

2.5. Molecular Detection of the Targeted Fungal Sections

Aspergillus sections were amplified by quantitative PCR (qPCR) in the 8.8 mL samples’ extracts used in this study [17]. First, we isolated fungal DNA from the samples using the ZR Fungal/Bacterial DNA MiniPrep Kit (Zymo Research, Irvine, CA, USA). Then we performed qPCR amplification using the CFX-Connect PCR System (Bio-Rad, Amadora, Portugal). Reactions were performed in a 20 μL final volume containing 1 × iQ Supermix (Bio-Rad, Amadora, Portugal), 0.5 μM of each primer, and 0.375 μM of TaqMan probe. qPCR conditions included a three-step reaction consisting of 40 cycles of denaturation at 95 °C for 30 s, annealing at 52 °C for 30 s, and extension at 72 °C for 30 s.
H2O was used as a negative control and DNA isolated from a reference strain was used as a positive control. The reference strains were kindly provided by the Reference Unit for Parasitic and Fungal Infections from the Department of Infectious Diseases, National Health Institute Doctor Ricardo Jorge, Lisbon, Portugal. All reference strains were sequenced for ITS, B-tubulin and Calmodulin.

2.6. Statistical Analysis

Data were analyzed using SPSS statistical software for windows, version 27.0. The results were considered significant at the 5% significance level. To test the normality of the data, the Shapiro–Wilk test was used. For the comparison of bacterial contamination, fungal contamination and fungal resistance, the Kruskal–Wallis test was used, since the assumption of normality was not verified and given the small size of the sample. To study the relationship between bacterial contamination, fungal contamination and fungal resistance, Spearman’s correlation coefficient was used, since the assumption of normality was not verified. To assess species diversity, Simpson and Shannon indices, given by Shannon   Index   H = i = 1 s p i ln p i and Simpson   Index   D = 1 i = 1 s p i 2 , were used, where pi is the proportion (ni/n) of individuals of one particular species found (ni) divided by the total number of individuals found (n).

3. Results

3.1. Viable Bacterial Contamination

In what concerns industry A, total bacteria contamination (measured by TSA) presented the highest values in FRPD (7.45 × 104 CFU·m−2), followed by grains (2.20 × 104 CFU·g−1), EDC (2.20 × 104 CFU·m−2·day−1) and settled dust (1.17 × 103 CFU·g−1). In VRBA media, EDC evidenced the highest Gram-negative counts among the matrices (4.5 × 105 CFU·m−2·day−1). Grains and FRPD had similar values of Gram-negative bacteria (2.52 × 103 CFU·g−1 and 2.00 × 103 CFU·m−2, respectively), while a lower value was obtained from settled dust samples (1.17 × 103 CFU·g−1).
Among all the analyzed matrices from industry B, the highest counts for total bacteria were found on FRPD (1.09 × 104 CFU·m−2), while the second highest values were obtained from EDC (1.51 × 104 CFU·m−2·day−1). The lowest values of total bacteria were obtained from grains (6.69 × 102 CFU·g−1) and settled dust (4.40 × 102 CFU·g−1) (Figure 2). Regarding VRBA media, the highest counts of gram-negative bacteria were found in EDC (1.69 × 104 CFU·m−2·day−1), followed by FRPD (5.5 × 105 CFU·m−2). Similar counts were obtained for settled dust and grains (4.40 × 102 CFU·g−1 and 4.16 × 102 CFU·g−1, respectively).

3.2. Viable Fungal Contamination

FRPD from industry A have evidenced the highest fungal counts (MEA: 3.50 × 103 CFU·m−2; DG18: 1.50 × 103 CFU·m−2) among all the collected samples, which was followed by EDC (MEA: 2.29 × 103 CFU·m−2·day−1 DG18: 3.15 × 103 CFU·m−2·day−1). The lowest counts were obtained on grains (MEA: 7.35 × 101 CFU·g−1; DG18: 1.41 × 102 CFUcfu·g−1) and settled dust samples (MEA: 7 CFU·g−1; DG18: 5.80 × 101 CFU·g−1).
Regarding samples from industry B, the highest fungal contamination numbers were observed on EDC samples on both MEA and DG18 (6.73 × 103 CFU·m−2·day−1; DG18: 1.06 × 104 CFU·m−2·day−1 respectively), followed by grains (MEA: 2.01 × 10 CFU·g−1; DG18: 5.34 × 102 CFU·g−1) and settled dust (MEA: 7 CFU·g−1; DG18: 5.80 × 101 CFU·g−1). In contrast, no fungal counts were obtained in FRPD samples on MEA, only being identified on DG18 (DG18: 5.80 × 101 CFU·m−2) (Figure 2).
Regarding species diversity on DG18, industry B was the one with higher diversity (Shannon index (H) = 1.23, Simpson index (D) = 2.83) (Table S1—Supplementary Material).
In what concerns industry A, the most common fungal genera observed in EDC samples was Cladosporium sp. on MEA (57.10%), and Penicillium sp. on DG18 (62.99%). The genera Cladosporium sp. was also frequent in grains on MEA (32.65), while on DG18, Mucor sp. was prevalent (92.20%). Regarding filters, Paecilomyces sp. and Aspergillus sp. were recurrent on MEA (42.86%), while on DG18, Aspergillus was the only genera identified (100%). In settled dust samples Rhizopus sp. was the dominant genera (71.43%), while on DG18, Penicillium sp. was prevalent (62.07%) (Table 3).
Among samples from industry B, Penicillium sp. was the most frequent fungal genera observed on EDC (32.35% MEA; 7.76% DG18). The same genus was prevalent on DG18 (66.48%) in grain samples, while on MEA, Cladosporium sp. was the most frequent (54.36%). Aspergillus sp. was the only genera found in FRPD on DG18 (100%), while Rhizopus sp. and Penicillium sp. were the most common genera identified in settled dust samples on MEA and DG18, respectively (Table 3).
Regarding Aspergillus sp., the highest value of this genera was obtained in samples incubated in DG18 from both industries (A: 43.83%; B: 40.92%) when compared to samples incubated with MEA (A: 27.73%; B: 20.01%). In samples from industry A, the most contaminated matrix with Aspergillus sp. genera were FRPD (42.86% MEA; 100.00% DG18), followed by settled dust (14.29% MEA; 17.24% DG18), grains (10.88% MEA; 3.55% DG18) and EDC (5.24% MEA; 19.35% DG18). Despite not having detected Aspergillus sp. on MEA, FRPD samples from industry B had the highest values of this fungal genera in DG18 (100%), followed by EDC (20.46% MEA; 36.20% DG18), settled dust (14.29% MEA; 17.24% DG18) and grains (4.99% MEA; 26.22% DG18) (Figure 3).
Concerning sections distribution on EDC from industry A, four Aspergillus sections were detected on MEA (3.70% Nigri; 0.93% Circumdati; 0.31% Flavi; 0.31% Fumigati) and six sections on DG18 (9.67% Nigri; 6.64% Circumdati; 1.57% Fumigati; 0.56% Flavi; 0.56% Nidulantes; 0.34% Aspergilli), while on FRPD, three sections were identified using MEA (14.29% Circumdati; Fumigati; Nidulantes) and two using DG18 (66.67% Nigri; 33.33% Circumdati). Two sections were reported in the grain samples on MEA (5.44% Restricti; Circumdati) and on DG18 (2.13% Circumdati; 1.42% Candidi). Aspergillus section Nidulantes was dominant in the settled dust as detected on MEA (14.29%), while on DG18, two sections were identified (13.79% Nigri; 3.45 Circumdati).
Similar results were obtained in EDC samples from industry B, were four Aspergillus sections were reported on MEA (7.00% Nigri; 6.58% Fumigati; 6.58% Circumdati; 0.32% Flavi) and six sections on DG18 (31.58% Circumdati; 3.01 Nigri; 0.74% Nidulantes; 0.33% Terrei; 0.30% Aspergilli; 0.23% Flavi). On the grains, four sections were detected on MEA (2.49% Circumdati; 1.50% Nidulantes; 0.50% Nigri; 0.50% Flavi) and three sections on DG18 (24.53% Circumdati; 0.94% Nidulantes; 0.75% Candidi). In contrast to the prevalence of section Nidulantes in MEA (100%), two Aspergillus sections were identified in the settled dust on DG18 (13.79% Nigri; 3.45% Circumdati). In FRPD, two sections were detected in DG18 (50.00% Circumdati and 50.00% Fumigati) (Figure 4).

3.3. Fungal Diversity in Azole-Supplemented Media

The highest average fungal counts were determined in FRPD and EDC (Figure 5). The most frequent fungi present in SDA and in azole-supplemented SDA media were Cladosporium sp. and Penicillium sp., with five different Aspergillus sections observed in SDA (Figure 6). In azole-supplemented media, only section Circumdati was observed, more specifically in 4 mg/L ICZ, recovered from one EDC sample in one coffee brand (Supplementary Material—Figure S1).

3.4. Detection of the Targeted Fungal Sections

Aspergillus section Nidulantes was detected in 20 out of 128 samples (15.6%), with 6 (4.7%) being present in EDC samples, 3 (2.3%) in coffee beans samples, 1 (0.8%) in FRPD samples and 10 (7.8%) in settled dust samples. Concerning Aspergillus section Circumdati, it was detected in 26 samples out of the 128 samples (20.3%), with 20 being detected in EDC samples (0.8%), 1 in coffee bean samples and 6 (4.7%) in settled dust samples (Supplementary Material—Table S2).
Despite not having detected Aspergillus in some samples, the genus was identified through culture-based methods in some matrices from industry A (two samples from EDC (2.5%); one from settled dust (5%) and one from FRPD (16.6%), and in industry B (one sample from EDC (1.6%); one from settled dust (5%) and one from coffee beans (6.25%)). In addition, Aspergillus section Circumdati was identified in industry A, more specifically in 14 EDC samples (17.5%), 1 settled dust sample (5%) and 3 types of coffee beans (15%). On the other hand, in industry B, Circumdati was observed in 11 EDC samples (18.3%), 3 settled dust samples (15%) and 7 coffee bean (4.4%) samples.

3.5. Comparisons and Correlation Analysis

Regarding bacterial contamination in TSA, statistically significant differences were detected between the sampling sites of the two companies (χ2(7) = 115.163, p = 0.000). It was found that FRPD and EDC from industry B, as well as FRPD from industry A, were the ones with the highest bacterial contamination in TSA. In VRBA, statistically significant differences were also detected between the sampling methods of the two companies (χ2(7) = 77.673, p = 0.000), and it was also observed that the EDC of industry B displayed the highest contamination load, followed by the settled dust and the grains of industry A (Supplementary Material—Figure S2).
Considering fungal contamination, statistically significant differences were detected between the sampling methods of the two companies, both in MEA (χ2(7) = 72.164, p = 0.000) and in DG18 (χ2(7) = 60.836, p = 0.000), having been observed (in both media) that the industry B’s EDC exhibited the highest contamination values (Supplementary Material—Figure S2).
With regard to fungal resistance, statistically significant differences were also detected between the sampling methods of the two companies in all the media applied, SDA (χ2(7) = 65.232, p = 0.000), ITZ (χ2(7) = 74.681, p = 0.000), VCZ (χ2(7)=58.673, p = 0.000) and PSZ (χ2(7) = 42.085, p = 0.000). The sampling methods that showed the highest values were the FRPD of industry A, followed by the EDC of industry B in SDA; the EDC of industry B followed by the FRPD of industry A in ITZ; industry B’s EDC were followed by industry B’s settled dust in VCZ; EDC and settled dust of industry B in PSZ (Supplementary Material—Figure S2).
Regarding the relationship between bacterial and fungal contamination and fungal resistance, the following significant correlations were detected: (i) greater bacterial contamination in TSA is related to greater bacterial contamination in VRBA, higher values of fungal resistance in SDA and ITZ; (ii) higher bacterial contamination in VRBA is related to higher fungal contamination in MEA and DG18 and higher values of fungal resistance in ITZ, VCZ and PSZ; (iii) higher fungal contamination in MEA is related to higher fungal contamination in DG18 and higher values of fungal resistance in SDA, ITZ, VCZ and PSZ; (iv) fungal contamination in DG18 is related to higher values of fungal resistance in SDA, ITZ, VCZ and PSZ; (v) higher values of fungal resistance in SDA are related to higher values of fungal resistance in ITZ, VCZ and PSZ; (vi) higher values of fungal resistance in ITZ are related to higher values of fungal resistance in VCZ and PSZ; (vii) higher values of fungal resistance in VCZ are related to higher values of fungal resistance in PSZ (Table 4).

4. Discussion

Several studies have previously reported both microbial [21,22,23,24,25,26,27,28,29,30] and mycotoxin contamination [25,27,30,31,32,33] in coffee grains. The later are essentially ochratoxin A, the only mycotoxin monitored so far in coffee production (green and roasted coffee) [34]. However, in what concerns occupational health, less attention has been given to exposure assessment in the coffee industry. Based on this concern, the International Labour Organization has recently published a toolkit for action to improve occupational safety and health in the coffee supply chain where microbiologic agents are referred to as a risk factor to be considered in this industry [35]. In fact, despite the potential contamination of coffee cherries and beans on the different phases of plant development and in all the supply chain, mainly with fungi and mycotoxins, most of the studies have only reported results of exposure to organic dust and workers’ respiratory health [3,36,37]. A deeper analysis concerning microbial contamination exposure assessment in coffee industry facilities has been lacking thus far.
To address this issue, in our study, a comprehensive protocol of passive sampling methods was applied in two coffee industries, A and B assessed. Concerning bacterial contamination, the same sampling method—FRPD—exhibited the highest counts in both industries, while on fungal contamination, different sampling methods presented the highest counts within each industry (FRPD on A; EDC on B). These results followed the same trend as in previous studies developed in other types of occupational environments, where sampling methods provided different results when applied to various workplaces [38,39,40]. Additionally, statistically significant differences were found between the different sampling methods in both industries for bacterial and fungal contamination. This situation reinforces the need to apply multiple sampling methods, thus avoiding a stand-alone sampling method approach [40]. As in previous studies performed in the waste sorting industry [41], FRPD proved to be a proper passive sampling method to be applied in comprehensive sampling campaigns to assess occupational exposure to fungal contamination. In fact, during FRPD use, suitable conditions for microorganisms’ growth can be provided (water vapor, humidity, temperature, etc.) potentiating workers exposure [42]. This was confirmed by the presence, in this study, of the highest counts of Aspergillus sp. on FRPD.
In this work, it was also possible to validate the microbial contamination as an occupational risk factor in this specific coffee industry occupational environment. In fact, Gram-negative bacteria was common in all environmental matrices analyzed also supporting the possible exposure to endotoxins in this setting, as previously reported in studies conducted in coffee industries [3,43]. Therefore, the exposure to bacteria in this setting, in particular, the exposure to specific species/strains and endotoxins should be seriously considered. Furthermore, it is known that bacteria viability on the analyzed protection devices (FRPD) can be increased [44], since this occupational environment is characterized by having high amounts of dust [3,36,37] allowing the transport of nutrients to be retained on the filtration material from FRPD [45,46]. In addition, fungal species with toxigenic potential [47] and clinical relevance [48] were observed and detected through all the different matrixes analyzed, emphasizing their presence in FRPD, that are in direct contact with workers´ respiratory airways, allowing a more real exposure scenario by inhalation and subsequent health effects [41]. Aspergillus section Fumigati presence on FRPD should be considered as a critical occupational risk, since inhaling its spores may cause several diseases (aspergilloma, invasive pulmonary aspergillosis and different forms of hypersensitivity diseases), depending on the immunological status of the exposed workers [49,50]. Overall, the obtained results corroborate the microbiologic contamination as an occupational risk and justify the inclusion of the FRPD in screening campaigns in order to achieve detailed exposure assessments [41].
As in previous studies performed by our team, Aspergillus sections were observed at higher counts on DG18 [14,17], due the feature of this media to restrict fungal species with fast-growing rates, such as those belonging to Mucorales order (Mucor, Rhizopus and Lichtheimia genera) [16].
In addition, the results clearly show the relevance of using different methods to detect and/or identify microorganisms in a given sample as some microorganisms that have been identified microscopically were not detected by qPCR and vice-versa. These differences between molecular and culture-based methods have been observed previously where the low growth speed of fungal species was pinpointed as the main reason for the lack of their detection in culture systems, on the one hand, and high spore prevalent fungi as being on the basis of preferential detection by molecular-based methods, on the other hand [51]. Importantly, qPCR allows the detection of toxigenic species which are not possible to distinguish microscopically [52]. The presence of the Aspergillus sections Nidulantes and Circumdati also identified by molecular biology tools, reveals an important contamination by potential toxigenic fungi. Their quantification would provide a better idea of the risk assessment exposure of each worker/working space. Still, it is possible, from the CT values, to identify areas with a higher degree of contamination, as a lower CT indicates the presence of a higher microorganism contamination.
As mentioned before, the main OTA producers were observed (Aspergillus sections Circumdati and Nigri) in all the environmental matrices and section Flavi was identified in both industries. Of most relevance is the observation of section Flavi, the main producer of aflatoxins (e.g., aflatoxin B1), classified by IARC as carcinogenic to humans (Group 1) [53]. These findings claim attention for the need to consider mycotoxin presence in this workplace environment [54,55]. Indeed, the coffee workplace environment is the ideal setting for this phenomena due to several factors, including (a) the fact that the raw material handle is prone to fungal contamination [23,29], (b) fungal species known as mycotoxin producers are detected (e.g., Aspergillus species), (c) high dust contamination due to manual tasks are performed in this setting (e.g., as storage work, loading, handling or milling) promoting high exposure to organic dust [36,56] that act as carriers of mycotoxins to the lungs [57,58] promoting exposure via inhalation [59,60,61,62,63], but also dermal absorption due to the deposition of dust particles containing mycotoxins in the skin. In addition, work surfaces contaminated with dust particles can also be considered opportunities for further skin contact and hand to mouth contact promoting exposure also by ingestion [64,65].
The widespread use of demethylation inhibitors (DMI) as fungicides in several economic sectors, such as agriculture, medicine, animal husbandry and material preservation, has led to the reduced efficacy of medical DMI antifungals used to treat patients infected with Aspergillus fumigatus due to the presence of azole-resistant isolates [66,67,68,69,70]. Due to their high efficiency and broad-spectrum activity, the DMI fungicides (which include triazoles and imidazoles) are the most used fungicides in many disease management programs to protect crops against fungal infections that compromise production yields [71,72,73]. They are particularly important in the protection of cereals, fruits, vegetables and other crops against fungal diseases, thus supporting food security.
Although in the present study, Aspergillus section Fumigati was not detected in azole-supplemented media by passive sampling (only Circumdati section was observed in the presence of 4 mg/mL itraconazole), the surveillance of azole resistance in crops and other environments is highly recommended. The crop protection industry strongly encourages the research on the potential for specific agricultural settings that are able to select and amplify azole-resistant A. fumigatus. The science-based, multisectoral One Health approach is of utmost importance to address this problem, by evaluating settings in which the selection of resistance mutations is plausible, and defining effective mitigation measures when necessary. In addition, it would be of relevance to identify mutations in these strains that can correlate with the azole resistance, namely in the case of Aspergillus fumigatus, due to its clinical relevance.

5. Conclusions

Overall, this study clearly suggests that the microbial contamination should be considered an occupational risk in the coffee industry (in this case, the milling stage) and should be tackled when assessing exposure and performing risk assessment. In addition, a multi-sampling campaign should be the approach to follow where FRPD analysis should be included.
The present study also draws attention to the need for considering occupational exposure to mycotoxins, in the milling stage, among others, due to high fungal diversity and contamination. Moreover, these workers are exposed simultaneously to fungi, bacteria and probably to their metabolites, an exposure scenario that brings several challenges concerning risk assessment and management.
A One Health approach applied to the coffee industry will address these issues through effective specific actions such as preventing coffee crops and beans from being infected by fungi and, more specifically, avoiding widespread azole resistance. This represents important challenges due to the climate change scenario that requires proper attention and accurate risk management measures.

Supplementary Materials

The following supporting information can be downloaded at: https://0-www-mdpi-com.brum.beds.ac.uk/article/10.3390/ijerph192013488/s1, Table S1: Shannon and Simpson diversity indices in the EDC matrix; Figure S1: Aspergillus sections’ frequencies, per industry (A, B) and sampling matrix (EDC, grains, settled dust), by screening in azole-supplemented Sabouraud dextrose agar (SDA) media. ICZ, 4 mg/mL itraconazole; VCZ, 2 mg/mL voriconazole; PCZ, 0.5 mg/mL posaconazole; Table S2: Aspergillus sections detection in the different matrices analyzed; Figure S2: Comparison of bacterial, fungal contamination and fungal resistance between the sampling methods of the two industries (A and B). Results of the Kruskal Wallis test.

Author Contributions

Conceptualization, C.V. and S.V.; methodology, C.V., E.T.d.A. and S.V.; formal analysis, C.V., B.G., F.O., M.D., R.C., P.P., A.Q.G., L.A.C. and E.C.; investigation, C.V. and S.V.; resources, C.V., E.T.d.A. and S.V.; writing—original draft preparation, C.V., B.G., L.A.C. and S.V.; writing—review and editing, C.V. and S.V.; supervision, C.V., E.T.d.A. and S.V.; project administration, C.V., E.T.d.A. and S.V.; funding acquisition, C.V., E.T.d.A. and S.V. All authors have read and agreed to the published version of the manuscript.

Funding

This research was funded by H&TRC—Health & Technology Research Center, ESTeSL—Escola Superior de Tecnologia e Saúde, Instituto Politécnico de Lisboa, NOVA National School of Public Health, Public Health Research Centre, Universidade Nova de Lisboa, Coordenação de Aperfeiçoamento de Pessoal de Nível Superior—Brasil (CAPES)—Finance Code 001 and by FCT—Fundação para a Ciência e a Tecnologia, I.P. (Portugal), within the scope of the PhD Grant UI/BD/151431/2021.

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

Not applicable.

Acknowledgments

H&TRC authors gratefully acknowledge the FCT/MCTES national support through the UIDB/05608/2020 and UIDP/05608/2020.

Conflicts of Interest

There are no conflict of interest to declare. The authors have full control over all primary data and permission is given to the journal to review the data if requested.

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Figure 1. Coffee production flow.
Figure 1. Coffee production flow.
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Figure 2. Bacterial (TSA; VRBA) and fungal (MEA; DG18) distribution among the sampled matrices (EDC: log [CFU·m−2·day−1]; Grains, settled dust: log [CFU·g−1]; FRPD: log [CFU·m−2]).Concerning fungal distribution, the highest fungal diversity was obtained from EDC samples on both coffee companies. Grain samples had the same diversity on samples isolated from both companies (MEA: 8 species; DG18: 5 species). In settled dust from industry B, five species were identified on MEA and seven species on DG18, while on industry A, three species were found on MEA and four species on DG18 in samples from the same matrix. Lower fungal diversity was associated with FRPD samples from industry A (MEA: five species; DG18: two species), whereas on industry B, two species were found on DG18.
Figure 2. Bacterial (TSA; VRBA) and fungal (MEA; DG18) distribution among the sampled matrices (EDC: log [CFU·m−2·day−1]; Grains, settled dust: log [CFU·g−1]; FRPD: log [CFU·m−2]).Concerning fungal distribution, the highest fungal diversity was obtained from EDC samples on both coffee companies. Grain samples had the same diversity on samples isolated from both companies (MEA: 8 species; DG18: 5 species). In settled dust from industry B, five species were identified on MEA and seven species on DG18, while on industry A, three species were found on MEA and four species on DG18 in samples from the same matrix. Lower fungal diversity was associated with FRPD samples from industry A (MEA: five species; DG18: two species), whereas on industry B, two species were found on DG18.
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Figure 3. Aspergillus sp. distribution in DG18 culture medium in samples from: (a) industry A and (b) industry B. (EDC: log [CFU·m−2·day−1]; Grains, settled dust: log [CFU·g−1]; FRPD: log [CFU·m−2]).
Figure 3. Aspergillus sp. distribution in DG18 culture medium in samples from: (a) industry A and (b) industry B. (EDC: log [CFU·m−2·day−1]; Grains, settled dust: log [CFU·g−1]; FRPD: log [CFU·m−2]).
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Figure 4. Aspergillus sections distribution in DG18 in both industries (EDC: log [CFU·m−2 day−1]; Grains, settled dust: log [CFU·g−1]; FRPD: log [CFU·m−2]).
Figure 4. Aspergillus sections distribution in DG18 in both industries (EDC: log [CFU·m−2 day−1]; Grains, settled dust: log [CFU·g−1]; FRPD: log [CFU·m−2]).
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Figure 5. Fungal average counts, per industry and sample matrix (EDC, log CFU·m−2·day−1; Grains, settled dust, log CFU·g−1; FRPD, log CFU·m−2), by screening in azole-supplemented Sabouraud dextrose agar (SDA) media. ICZ, 4 mg/mL itraconazole; VCZ, 2 mg/mL voriconazole; PCZ, 0.5 mg/mL Posaconazole.
Figure 5. Fungal average counts, per industry and sample matrix (EDC, log CFU·m−2·day−1; Grains, settled dust, log CFU·g−1; FRPD, log CFU·m−2), by screening in azole-supplemented Sabouraud dextrose agar (SDA) media. ICZ, 4 mg/mL itraconazole; VCZ, 2 mg/mL voriconazole; PCZ, 0.5 mg/mL Posaconazole.
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Figure 6. Fungal diversity, per industry, by screening in azole-supplemented Sabouraud dextrose agar (SDA) media. ICZ, 4 mg/mL itraconazole; VCZ, 2 mg/mL voriconazole; PCZ, 0.5 mg/mL posaconazole.
Figure 6. Fungal diversity, per industry, by screening in azole-supplemented Sabouraud dextrose agar (SDA) media. ICZ, 4 mg/mL itraconazole; VCZ, 2 mg/mL voriconazole; PCZ, 0.5 mg/mL posaconazole.
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Table 1. Workplaces assessed and sampling methods applied.
Table 1. Workplaces assessed and sampling methods applied.
IndustryProductionNumber of Workers per ShiftWorkplaces AssessedSampling Methods (n)
EDCSettled DustCoffee BeansFRPDObservations
(Photos from the Workplaces)
A 11Reception/
Expedition
821-Ijerph 19 13488 i001
Milling22824Ijerph 19 13488 i002
Storage101074Ijerph 19 13488 i003
Total4010108
B 35Reception21-n.sIjerph 19 13488 i004
Storage22-n.sIjerph 19 13488 i005
Expedition62-n.sIjerph 19 13488 i006
Milling2058n.sIjerph 19 13488 i007
Total3010812
n.s.: not specified; FRPD: Filtering respiratory protection devices.
Table 2. Green coffee beans sample description.
Table 2. Green coffee beans sample description.
IndustrySamplesCategorySubcategoryVarietyProcessing Type
A1Cofeea arabicabica corridan.s.n.s.
2Cofeea arabican.s.n.s.n.s.
3Cofeea arabican.s.n.s.n.s.
4Cofeea arabicabica corridaCatuaí/Catucaíwet process
5Cofeea arabicabica corridaCatuaí/Catucaíwet process
6Cofeea arabicamochaBourbon/Catucaíwet process
7Cofeea arabicabica corridaCatuaí/Catucaídry process
8Cofeea arabicalarge flatBourbonwet process
9Cofeea arabicalarge flatBourbon/Catucaídry process
10Cofeea arabicamedium flatCatuaíwet process
B1Cofeea arabicalarge flatmixedn.s.
2Cofeea arabicalarge flatmixedn.s.
3Cofeea arabicamochamixedn.s.
4Cofeea arabicamedium flatmixedn.s.
5Cofeea arabicalarge flatmixedn.s.
6Cofeea arabicabica corridamixedn.s.
7Cofeea arabicabica corridamixedn.s.
8Cofeea arabicabica corridamixedn.s.
n.s.: not specified.
Table 3. Fungal distribution per sampling method EDC: log [CFU·m−2 day−1]; Grains, settled dust: log [CFU·mg−1]; Filters: log [CFU·mm−2]).
Table 3. Fungal distribution per sampling method EDC: log [CFU·m−2 day−1]; Grains, settled dust: log [CFU·mg−1]; Filters: log [CFU·mm−2]).
MEADG18
INDUSTRY A
SampleFungiCFU· m−3/m−2/g1/CFU·m−2·day−1%FungiCFU·m−3/m−2/g1/CFU·m−2·day−1%
EDCCladosporium sp.1309.2757.10Penicillium sp.
Cladosporium sp.
Aspergillus sp.
Other species
1981.60
346.78
608.63
208.78
62.99
11.02
19.35
6.64
Mucor sp.286.6212.50
Chrysosporium sp.208.789.10
Aspergillus sp.120.315.25
Other species368.0116.05
GrainsCladosporium sp.
Penicillium sp.
Chrysosporium sp.
Aspergillus sp.
Other species
24.00
21.00
20.00
8.00
3.50
32.65
28.57
27.21
10.88
4.76
Mucor sp.
Penicillium sp.
Aspergillus sp.
Other species
130.00
5.00
5.00
1.00
92.20
3.55
3.55
0.71
FRPDPaecilomyces sp.
Aspergillus sp.
Other species
1500.00
1500.00
500.00
42.86
42.86
14.29
Aspergillus sp.1500.00100.00
Settled dustRhizopus sp.
Aspergillus sp.
Penicillium sp.
5.00
1.00
1.00
71.43
14.29
14.29
Penicillium sp.
Mucor sp.
Aspergillus sp.
36.00
12.00
10.00
62.07
20.69
17.24
INDUSTRY B
EDCPenicillium sp.
Cladosporium sp.
Aureobasidium
Aspergillus sp.
Other species
2176.22
2041.76
2075.73
1376.50
56.62
32.35
30.35
15.99
20.46
0.84
Penicillium sp.
Aspergillus sp.
Cladosporium sp.
Other species
5046.00
3825.19
1641.90
53.08
47.76
36.20
15.54
0.50
GrainsCladosporium sp.
Penicillium sp.
Rhizopus sp.
Aspergillus sp.
Other species
109.00
66.00
13.50
10.00
2.00
54.36
32.92
6.83
4.99
1.00
Penicillium sp.
Aspergillus sp.
Cladosporium sp.
355.00
140.00
39.00
66.48
26.22
7.30
FRPD---Aspergillus sp.1000.00100.00
Settled dustRhizopus sp.
Aspergillus sp.
Penicillium sp.
5.00
1.00
1.00
71.43
14.29
14.29
Penicillium sp.
Mucor sp.
Aspergillus sp.
36.00
12.00
10.00
62.07
20.69
17.24
Table 4. Study of the relationship between bacterial and fungal contamination and fungal resistance. Results of Spearman correlation coefficient.
Table 4. Study of the relationship between bacterial and fungal contamination and fungal resistance. Results of Spearman correlation coefficient.
BacteriaFungiFungal Resistance
VRBAMEADG18SDAITZVCZPSZ
BacteriaTSA0.322 **0.020−0.0530.300 **0.219 *0.003−0.002
VRBA 0.357 **0.303 **0.0380.444 **0.391 **0.342 **
FungiMEA 0.649 **0.448 **0.627 **0.573 **0.506 **
DG18 0.289 **0.592 **0.504 **0.382 **
Fungal resistanceSDA 0.551 **0.335 **0.339 **
ITZ 0.686 **0.615 **
VCZ 0.584 **
** Correlation is significant at the 0.01 level (2-tailed). * Correlation is significant at the 0.05 level (2-tailed).
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Viegas, C.; Gomes, B.; Oliveira, F.; Dias, M.; Cervantes, R.; Pena, P.; Gomes, A.Q.; Caetano, L.A.; Carolino, E.; de Andrade, E.T.; et al. Microbial Contamination in the Coffee Industry: An Occupational Menace besides a Food Safety Concern? Int. J. Environ. Res. Public Health 2022, 19, 13488. https://0-doi-org.brum.beds.ac.uk/10.3390/ijerph192013488

AMA Style

Viegas C, Gomes B, Oliveira F, Dias M, Cervantes R, Pena P, Gomes AQ, Caetano LA, Carolino E, de Andrade ET, et al. Microbial Contamination in the Coffee Industry: An Occupational Menace besides a Food Safety Concern? International Journal of Environmental Research and Public Health. 2022; 19(20):13488. https://0-doi-org.brum.beds.ac.uk/10.3390/ijerph192013488

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Viegas, Carla, Bianca Gomes, Filipe Oliveira, Marta Dias, Renata Cervantes, Pedro Pena, Anita Quintal Gomes, Liliana Aranha Caetano, Elisabete Carolino, Ednilton Tavares de Andrade, and et al. 2022. "Microbial Contamination in the Coffee Industry: An Occupational Menace besides a Food Safety Concern?" International Journal of Environmental Research and Public Health 19, no. 20: 13488. https://0-doi-org.brum.beds.ac.uk/10.3390/ijerph192013488

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