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Article

Propagation Speed of Dynamic Mode-I Cracks in Self-Compacting Steel Fiber-Reinforced Concrete

1
Escuela Técnica Superior de Ingenieros de Caminos, Canales y Puertos, University of Castilla-La Mancha, 13071 Ciudad Real, Spain
2
Escuela de Ingeniería Minera e Industrial de Almadén, University of Castilla-La Mancha, 13400 Ciudad Real, Spain
3
Institute of Structural Engineering, Faculty of Infrastructure Engineering, Dalian University of Technology, Dalian 116024, China
*
Author to whom correspondence should be addressed.
Submission received: 14 August 2020 / Revised: 8 September 2020 / Accepted: 10 September 2020 / Published: 12 September 2020
(This article belongs to the Special Issue Fracture Mechanics of Fiber Reinforced Concrete)

Abstract

:
The objective of this study is to measure the crack propagation speed in three types of self-compacting concrete reinforced with steel fibers loaded under four different loading rates. Central-notched prismatic beams with two types of fibers (13 mm and 30 mm in length), three fiber volume ratios, 0.51%, 0.77% and 1.23%, were fabricated. Four strain gages were glued on one side of the specimen notch to measure the crack propagation velocity, a fifth one at the notch tip to estimate the strain rates upon the initiation of a cohesive crack and the stress-free crack. A servo-hydraulic testing machine and a drop-weight impact device were employed to conduct three-point bending tests at four loading-point displacement rates, the former to perform tests at 2.2 μ m/s, 22 mm/s and the latter for those at 1.77 m/s, 2.66 m/s, respectively. With lower fiber contents, smooth mode-I cracks were formed, the crack speed reached the order of 1 mm/s and 20 m/s. However, crack velocities up to 1417 m/s were obtained for the concrete with high content of fibers under impact loading. This value is fairly close to the theoretically predicted terminal crack velocity of 1600–1700 m/s. Numerical simulations based on cohesive theories of fracture and preliminary results based on the technique of Digital Image Correlation are also presented to complement those obtained from the strain gages. In addition, the toughness indices are calculated under all four loading rates. Strain hardening (softening) behavior accounting from the initiation of the first crack is observed for all three types of concrete at low (high) loading rates. Significant enhancement in the energy absorption capacity is observed with increased fiber content.

1. Introduction

Crack propagation in concrete is the main mechanism of material failure and this process is often complex, especially under dynamic loading. Consequently, knowing at what speed and in which direction a crack can propagate under different loading conditions is of great importance. Different experimental techniques such as strain gages [1,2,3,4,5,6,7,8,9,10], acoustic emission [11] and digital image correlation (DIC) [12,13,14] have been employed to measure crack propagation velocity in concrete. The earliest measurement of crack velocity in plain concrete goes back to the work of Curbach and Eibl [1] in 1989, in which a silver barrier was spread on the expected crack path to measure its velocity in a notched beam impacted by a steel cylinder. Velocities up to 500 to 700 m/s were recorded. Regarding fiber-reinforced concrete (FRC), Mindess et al. [15] measured crack velocities of up to 190 m/s for Dramix-fiber concrete. Ngo et al. [13] and Pyo et al. [14] reported crack velocity of up to 984 m/s and 1454 m/s, respectively, in ultra-high performance fiber reinforced concrete (UHPFRCs) with DIC. Zhang et al. [3,6] used strain gages on beams impacted by a drop weight impact device and measured crack velocities up to 417 m/s in plain concrete and 690 m/s in FRC. Recently, through inspection of high-speed video recordings, Ruiz et al. [16] reported speed up to 650 m/s of mixed-mode crack in steel fiber-reinforced self-compacting concrete (SFRSCC). However, the effect of loading rate and fiber volume fraction on the crack propagation velocity in these relatively novel materials, is still in need of further investigation. In addition, the obtained maximum crack speeds are far less than the expected terminal crack velocities, which are estimated as up to 38% of the longitudinal wave velocity [17].
In this work, strain gages glued to the surface of central notched beams were used to measure the mode-I crack velocities and to detect the strain rate upon crack initiation at the notch tip. These beams were made from the same self-compacting concrete and reinforced with two types of steel fibers, the short one was 13 mm in length, 0.2 mm in diameter, the long one was 30 mm in length and 0.38 mm in diameter. Three concrete types were designed and fabricated with three different volume ratios, 0.51%, 0.77% and 1.23%. Tests at four loading rates, two of which achieved through a servo-hydraulic testing machine, the other two with a drop-weight impact device, were carried out. Preliminary results using the technique of Digital Image Correlation are also presented to contrast with the measurements obtained from the strain gages. In addition, numerical simulations based on the cohesive theories of fracture [18], were performed and the results are compared with the experimental measurements. The key novelties of the current work lie in the following aspects. First, a high speed of mode-I crack speed (1417 m/s), close to the terminal crack velocity and measured using strain gage readings was for the first time reported in the lab. Second, strain rates upon the initiation of both a cohesive crack and a stress-free crack are identified and for the first time measured. Third, the measured crack speed using strain gage method and the technique of DIC are complemented with numerical simulations. Fourth, the effect of fiber content on strain rate and crack propagation speed are explored.
The rest of the this paper is organized as follows. The experimental program is described next. The results and discussion including the numerical simulations are presented in Section 3. Finally, relevant conclusions are drawn in Section 4.

2. Experimental Program

The specimens were made from three types of self-compacting concrete. Different fiber types and fiber contents were added to the same base concrete. They were named as concrete PA, PB and PC for the fiber volume fractions of 0.51%, 0.77% and 1.23%, respectively. It needs to be pointed out that, the same material characterization and experimental tests, except the utilization of strain gages and DIC, were carried out in the work of Zhang et al. [19], therefore we only briefly recount the material characterization herein. The load and strain rate upon crack initiation, the toughness indices and residual strength factors, the crack propagation velocity measurement are subsequently described.

2.1. Material Characterization

The base concrete mix proportion is 1:0.12:0.35:1.12:1.27:0.38:0.021 (cement:silica fume:silica filler:fine sand:coarse sand:water:super-plasticizer). Specifically, CEM I cement 42.5 R-SR, two kinds of high-quality natural river sand (the maximum particle size was of 0.8 mm and 2 mm, respectively), two types of superplasticizers, Glenium ACE-325 and B-225, were used. Strictly speaking, since the maximum size of aggregate is less than 8 mm, and the compressive strength is above 100 MPa, the base material could be called high or even ultra-high performance concrete. However, for the purpose of brevity, we denominate it as concrete herein.
The concrete PA was reinforced with 40 kg/m 3 straight steel fibers of 13 mm in length, 0.2 mm in diameter (Dramix OL 13/0.20, 65 in aspect ratio), the slump flow reached 70 cm × 70 cm in cross–direction diameters. In contrast, the concrete PB and PC were additionally reinforced with long hooked-end steel fibers of 30 mm in length, 0.38 in diameter (RC 80/30 BP, 80 in aspect ratio) of 20 and 60 kg/m 3 , respectively. The corresponding slump flow tests for PB and PC reached 66 cm × 67 cm and 57 cm × 57 cm. Characterization tests were carried out using cylindrical specimens of 150 mm × 300 mm (diameter × height) to measure the compressive strength at the age of seven months. The results are given in Table 1. Additionally listed in the table are the measured elastic modulus (E), Poisson’s ratio ( ν ) and the material density ( ρ ). Furthermore, the flexural strength (or the first-crack strength, the modulus of rupture), f R , can be estimated through a three-point bending test (to be explained in the next subsection) as follows,
f R = 3 P i n i S 2 B ( D a ) 2
where P i n i is the load upon crack initiation from the notch, S, D, B and a are the beam span, depth, width and notch height, respectively. In Table 1, values of f R measured at the loading-displacement rate of 2.2 μ m/s (quasi-static) are reported. Note that even though the compressive strength ( f c ) and the elastic modulus (E) remain practically the same for the three types of concrete, significant improvement of the flexural strength in PC compared to PA and PB is observed.
Terminal crack velocities are of importance in some applications [17]. If PA, PB and PC are considered homogeneous and isotropic, the longitudinal wave velocity, C L , can be calculated as E / ρ , the terminal crack velocity, v t c , estimated as 0.38 C L according to the state-of-the art study by Quinn [17]. Both values are listed in Table 1 to facilitate further discussion in Section 3.

2.2. Three-Point Bending Tests

Three-point bending tests were carried out on notched beams of all three types of concrete according to the RILEM standard [20]. Thirteen beams were prepared for each material type. Each beam was denominated as PXn, where PX represents the material type PA, PB or PC, whereas n is the specimen numbering. Specifically, the beams labelled as PX2, PX3, PX4 were assigned for loading at 2.2 μ m/s, PX7, PX8, PX9 for 0.22 mm/s, PX12, PX13, PX14 for impact tests at 1.77 m/s and PX17, PX18, PX19 for tests at 2.66 m/s, respectively. In addition, the PX15 beams were also tested at 2.66 m/s with the difference that a high-speed camera was setup for posterior DIC analysis. All beams were 100 mm × 100 mm in cross section, 450 mm in length (to be tested with a span of 333 mm), the central notch was 17 mm in height, see Figure 1.
After surface polishing, four strain gages (type LY 116/120A) of 6 mm in length, 2.8 mm in width, were glued to the specimen 13 mm away from the central line. A fifth gage was glued right in front of the notch to capture the strain rate at crack initiation. These gages were named as SG1, SG2, SG3, SG4 and SG5 as shown in Figure 1. The HBM MGCplus system (strain amplifier and integrated oscilloscope) was used for data acquisition from the strain gages. The sample rate was set at 100 Hz and 2.4 kHz for the tests using a servo-hydraulic machine at 2.2 μ m/s and 22 mm/s, respectively.
A drop-weight impact device [21], see Figure 2, was utilized to drop a hammer of 120.6 kg from a height of 160 mm and 360 mm to achieve an impact velocity of 1.77 m/s and 2.66 m/s, respectively. A piezoelectric force sensor recorded the impact force; two force sensors between the support and the specimen registered the reaction forces. A DEWETRON-30-8 strain amplifier and two TDS3014B oscilloscopes were used to acquire data from the strain gages with a sample rate set at 250 kHz, which resulted a time interval of 4 μ s between two adjacent gage readings.

2.2.1. Measuring the Load and Strain Rate upon Crack Initiation

As mentioned above, the strain gage SG1 is glued to the beam surface at the same height as that of the notch tip but with a horizontal distance of 13 mm. Therefore, the shortest time that a stress wave needs to travel from the notch tip to SG1 is less than 3 μ s whereas the time interval between adjacent strain readings is 4 μ s. Consequently, we can neglect the time delay of the gage readings between SG1 and SG5. The strain peak observed in SG1 can be subsequently used to determine the load upon the crack initiation from the notch tip.
From the recordings of the strain gage SG5, we can take the first derivative with respect to time and obtain the corresponding strain rate evolutions, see Figure 3a. Based on the cohesive theories of fracture, we expect an abrupt change in the strain rate curve for each abrupt slope change of the softening curve given in Figure 3b. The maximum strain variation should occur at the formation of a stress-free crack tip, i.e., when the critical crack opening displacement, w c , is obtained. We denominate the corresponding strain rate as ε ˙ i c = ε ˙ ( w c ) . In the same way, the first peak in the ε ˙ –time curve can be identified as the emergence of the cohesive crack tip, when the crack opening displacement is still null, i.e., ε ˙ i = ε ˙ ( 0 ) .
Since the matrix tensile strength was not measured, we approximate its value as one tenth of the compressive strength of PA given in Table 1. Consequently, the maximum tensile strain can be taken as roughly 250 μ ε . This value is taken as an additional reference in locating the strain rate upon the initiation of a cohesive crack tip.

2.2.2. Quantification of the Energy Absorption Capacity

According to the ASTM standard C1018-97 [22], three-point bending tests can be used to evaluate the flexural performance of toughness parameters derived from fiber-reinforced concrete in terms of areas under the obtained load-deflection curve. The toughness determined in this manner is an indication of the energy absorption capability of the particular test specimen, whereas the toughness indices (the numbers obtained dividing the area up to a specified deflection criterion by the area up to the first crack in the matrix) are independent of geometrical specimen and testing variables (such as the span length). Specifically, the toughness indices, I 5 , I 10 , I 20 , are obtained by dividing the area up to a deflection of respective 3.0, 5.5 and 10.5 times the first-crack deflection ( δ ) by the area up to the first crack, see Figure 4 in the case of PA3 and PA19 for details. The residual strength factors, which represent the average post-peak load retained over a specific deflection interval as a percentage of the load at first crack, can be subsequently calculated. In particular, R 5 , 10 and R 10 , 20 are defined as 20 ( I 10 I 5 ) and 10 ( I 20 I 10 ) , respectively.
It needs to be pointed out that, the concept of toughness indices and residual strength factors are defined in the ASTM standard [22] solely for static flexural tests. In the current work, we extend it to dynamic loading conditions by applying the above procedure to the impact load–deflection curves. It bears emphasis that, under impact loading, since the first-crack initiation was detected through the strain gage SG1, it does not necessarily coincide with the change of slope of the impact load-displacement curve, for example in the case of PA19 shown in Figure 4.

2.2.3. Measuring the Crack Propagation Velocity Using the Strain Gage Readings

During the process of crack initiation and propagation, the stress (and strain) around the crack tip is relaxed, such a relaxation process can be recorded by a strain gage as the appearance of a strain peak in the strain versus time curve. If multiple gages were closely placed on a path parallel to that of the expected crack path, the average propagation velocity between two adjacent gages can be calculated accordingly. In the current work, four strain gages distanced at 17 mm from each other as shown in Figure 1 and Figure 2, were glued at the central part of the notched beam. Therefore, four values of the crack speed can be obtained. As an example, the strain histories of the strain gages SG1–SG4 for concrete PA impacted at 2.66 m/s are given in Figure 5. Note that the crack initiated from the notch tip at the time when the strain recorded in SG1 reached its maximum, whereas the strain peaks recorded in SG2, SG3 and SG4 indicated the moments when this same crack passed through the positions marked by these strain gages glued at the same heights.

2.2.4. Crack Velocity Measurement Using DIC

Strain can also be measured using digital image correlation (DIC). One or two cameras are normally used in conjunction with a DIC software to track features on the specimen surface to detect small motions. The technique of DIC was developed in the 1980s [23,24] as a combination of digital image processing technology and optical mechanics. It uses the DIC software to analyze the data of the random speckle distribution on the surface recorded in a series of digital images. By comparing to a reference image, the gray values of the current digital image can be used to accurately measure the deformation and displacement [25].
In the current study, the high-speed camera PHOTRON FASTCAM SA-Z 2100K-M-8Gb was used to capture images of crack growth with a sample rate of 27,000 frames per second. Sub-images of 17 × 17 pixels were regularly spaced into a grid in the reference image (640 × 696 pixels in size). A speckle pattern of black and white paint was air sprayed onto the central part of the specimen surface, where the mode I crack was expected to grow, see Figure 6.
For clarity, we summarize the beams to be tested under three-point bending configuration under four loading rates in Table 2, the ones glued with strain gages will be used to measure parameters related with external loading, P m a x and P i n i (thus the first crack strength, f R ), the strain rates upon crack intitiation, ε ˙ i and ε ˙ i c , the energy absorption, I 5 , I 10 , I 20 , R 5 , 10 and R 10 , 20 , as well as the crack speed, V S G . The beams designated for testing with a high-speed camera, are mainly used for complementary measurement of the crack speed with DIC.

3. Results and Discussion

In this Section, the crack initiation load detected from SG1 together with the peak load, the apparent fracture energy and the strain rate at crack initiation are first reported. Next, the failure patterns of beams made from all three types of concrete PA, PB and PC, loaded at four loading rates are presented. The measured crack velocities using strain gages and preliminary measurement using the technique of DIC are subsequently given. Finally, results obtained from the numerical simulations are illustrated.

3.1. Load and Strain Rates upon Crack Initiation

In Figure 7, typical load-strain curves (recorded in SG1) for concrete PA, PB and PC under four loading rates are plotted. As mentioned before, upon crack initiation, the stress (strain) concentration at the crack tip is relaxed, consequently, a local maximum of the strain can be recorded in the gage, the corresponding load is the so-called crack initiation load P i n i . The measured crack initiation load P i n i together with the peak load P m a x , the corresponding mean values and standard deviations are listed in Table 3. Note that in Figure 7, clear strain peaks can be identified for PA and PB. However, due to the high fiber content, a local strain maximum is hardly perceived for PC. This difficulty makes the identification of crack initiation time less reliable, thus those measurements based on the localization of the local strain maximums, such as P i n i and the crack velocity, will inevitably involve larger dispersions.
In Figure 8, both the maximum impact load and the crack initiation load are plotted for each concrete type at each loading rate. From the figure, it is observed that both loads increase with the loading rate. When the loading rate is low, such as 2.2 μ m/s and 22 mm/s, these two load values further augmented with the fiber content. Under impact loading, however, such effect is not clearly identified. The ratios between the initial load and the peak load at different loading rates are presented. At low loading rates, this ratio is observed to decrease significantly with the fiber content. Under impact loading, however, the ratio is relatively low for both PA and PB, whereas for PC, no clear trends can be detected. The more extended error bands for PC, see Figure 8e, confirm the larger dispersions in PC than those of PA and PB.
Once the crack initiation loads are obtained, the corresponding first crack-strength, f R , can be calculated using Equation (1). The values of f R for each concrete type at four different loading rates are reported in Table 4 and plotted in Figure 8e. Note that the first-frack strength is significantly improved under impact loading for all three types of concrete, whereas at the same loading rate, PC gives the highest first-crack strength.
Additionally given in Table 3 are the strain rates upon the initiation of a cohesive crack, ε ˙ i , and upon formation of a stress-free crack, ε ˙ i c . These results are also represented in Figure 9. Note that both strain rates slightly decreased with the increase of fiber content at low loading rates, whereas no significant variations can be perceived under high loading rates. It bears emphasis that the values of ε ˙ i are similar to the strain rate obtained in the work of Zhang et al. [6]. However, the strain rates upon the formation of a stress-free crack, ε ˙ i c , are not reported in [6]. In addition, both strain rates measured herein cover seven orders of magnitude, specifically ε ˙ i , ranged from 10 5 to 10 s 1 for ε ˙ i , whereas ε ˙ i c varied from 10 4 to 10 2 s 1 .

3.2. The Failure Patterns, Measured Toughness Indices and Residual Strength Factors

The images of the broken specimens made from the concrete PA, PB and PC at four different loading rates are given in Figure 10. For PA and PB beams, one main crack started at the notch tip and propagated towards the loading point in spite of the fiber content and the loading rate. The difference lies in the fact that, at lower loading rates, this crack did not go through the entire beam whereas at impact loading, the beam broke into two parts. Note that with more fibers, the PB beams present more mist or hackle cracks around the main crack. In addition, the steel fibers are pulled out at the crack surface.
In the case of concrete PC, the beams were not broken even under impact loading due to the fact that the energy supplied by dropping the 120-kg hammer from a height of either 160 mm or 360 mm was not sufficient to break the PC beams. The main crack was more tortuous with numerous micro-cracks formed. The calculated toughness indices, I 5 , I 10 and I 20 , the residual strength factors, R 5 , 10 and R 10 , 20 , calculated for concrete PA, PB and PC at four different loading rates are given in Table 5. These results are also plotted in Figure 11 for a better visualization. From Figure 11, it can be observed that, at low loading rates, the energy absorption capability is greatly enhanced with the fiber addition, it is particularly so for PC, which has the highest fiber content. For instance, the values of I 20 for PC beams reached 40 when loaded at 22 mm/s, this indicates, at the deflection of 10.5 δ , the beam had absorbed 40 times the energy absorbed at the deflection of δ , when the first crack was formed. Similar toughness indices were reported by Ríos et al. [26] for ultra-high performance concrete with polypropylene fibers tested at room temperature. By contrast, the values of I 20 for PA and PB reached 20 and 30, respectively. Having in mind that a value of 20 for I 20 represents a perfectly plastic behavior in average, all three material obtained a strain-hardening tendency accounting from the first-crack formation. This is further confirmed by the residual strength factors, R 5 , 10 and R 10 , 20 , shown in the same figure, in which values greater, equal or less than 100% represent a strain hardening, a perfectly plastic or softening behavior, respectively.

3.3. The Measured Crack Propagation Velocity Using the Strain Gages

For the convenience of further discussion, the typical strain histories recorded in the gages SG1, SG2, SG3 and SG4 under selected loading rates are presented in Figure 12 for PA and PC. The measured mean crack speed values between two adjacent strain gages are listed in Table 6 and Table 7, the maximum speed obtained are marked out as bold numbers. In addition, due to the fact that the strain gages glued on PB3, PB9 and PA12 failed to record any data, no velocity information was obtained for these three beams. Note that, at the quasi-static loading rate, the main crack speed was in the order of mm/s, the maximum value (15.6 mm/s) appeared in the PA specimens. With the increase of fiber content, the crack propagation slowed down by almost one order of magnitude. When loaded at 22 mm/s, the crack speed reached a maximum of 21 m/s for PA, 14 m/s for PB and 10 m/s for PC, respectively. Under impact loading, the maximum values of 1063 m/s for PA, 708 m/s for PB and 1417 m/s for PC were obtained. In addition, the typical crack velocities marked along the main crack path for concrete PA, PB and PC beams loaded at four different rates are plotted in Figure 13.

3.4. Measuring the Crack Propagation Velocity Using DIC

For the purpose of contrasting the velocity data obtained with strain gage readings, three beams (PA15, PB15 and PC15) were impacted at 2.66 m/s, their failing process recorded with a high-speed camera. In order to calculate the crack propagation velocity, the crack tip needs to be localized for the time when the image was taken. Assuming a generic cohesive law, see Figure 3b, the cohesive crack tip is defined as the point when the first principal stress reached the tensile strength of the matrix. In practice, in order to reduce the influence of the background noise often present in the DIC images, a small value of the crack opening displacement w 0 , in our case, 2.5 μ m (comparable to the 2 μ m used by Chen and Su [27] for concrete specimens), is used to identify the cohesive crack tip. Since the material is considered as elastic until fracture, the crack tip can also be located at the point when the maximum tensile strain is reached as suggested by Wu et al. [28].
The crack opening displacements were collected at three positions which are considered as virtual extensometers dedicated to determine the crack propagation velocity. The strain distribution shown as snap shots of the DIC images are presented in Figure 14. The obtained crack speeds given in Table 8 compare quite well with those measured using the strain gage readings.

3.5. Numerical Simulations Based on the Cohesive Theories of Fracture

In this section, based on the cohesive theories of fracture [18,29], a single crack initiated from the crack tip is modeled. The SFRSCC material, in spite of its fiber content, is considered homogeneous and linear elastic until fracture. In other words, instead of an explicit representation [30], the steel fibers are implicitly taken into account to save computational efforts. After fracture, a linear decreasing cohesive law governs the opening behavior of the cohesive crack. The flexural strength given in Table 1, is taken as the material’s tensile strength, whereas the apparent fracture energy measured for the deflection up to 3 mm reported by Zhang et al. [19] is used as the specific fracture energy at each loading rate, in other words, the strain-rate effect is implicitly included in the material parameters. The experimental impact–time history is fed to the numerical model as the load input. The zones without expected fracture are represented as four-node solid elements, whereas the crack is simulated as pairs of contact elements with cohesive nature in traction. The model is implemented in the commercial software Ansys, similar to the work of Poveda et al. [31]. The experimental impact loads are used as input data for beams impacted at 1.77 and 2.66 m/s.
A typical mesh used in the simulations is illustrated in Figure 15a, where the points at the central segment are marked out for the crack speed. It needs to be pointed out, the mesh-dependency issue has been thoroughly studied previously [31,32,33,34,35,36,37,38], and it has been concluded that with a mesh size commensurate with that of the maximum aggregate size (or the representative length at the mesoscale), the numerical model based on the cohesive theories of fracture is capable of produce mesh-independent results. Since all three types of material PA, PB and PC are considered homogeneous, the short steel fibers were 13 mm in length, the mesh size of 7.5 mm adopted in Figure 15a can indeed produce mesh-independent results. For the purpose of validation, the numerically obtained reaction forces are plotted together with the experimental ones in Figure 15b for the beam PB12 loaded at 1.77 m/s. Simulations were performed for all the beams with their corresponding impact loads as input, the obtained crack velocities between adjacent points are listed in Table 9. Note that, speeds up to 589, 401 and 1016 m/s are obtained for PA, PB and PC beams, respectively.

3.6. Comparison of the Obtained Crack Velocities

In Figure 16, the obtained crack velocities for PA, PB and PC beams impacted at 2.66 m/s from the strain gages, the technique of DIC and numerical simulations are compared. As a general trend, as the crack advanced further, its speed decreased except in the case of PC. This can be explained by the fact that, the rather high fiber content in PC may inevitably modify its internal structure. Consequently, a more uniform fiber distribution is more difficult to reach, the material PC is less homogeneous in comparison with PA and PB. In other words, the more fiber content does significantly enhance the material’s energy absorption capacity, however, it does not necessarily slow down the main crack propagation.
As mentioned before, the crack velocities are considered to be limited by the terminal crack velocity, v c t . For a homogeneous and isotropic material, it can be estimated as up to 38% of the material’s longitudinal wave velocity. It is noteworthy that, the maximum speed measured in PC, 1417 m/s, is fairly close to the terminal crack velocity 1600–1700 m/s given in Table 1. It is rather close to the maximum crack speed of 1454 m/s reported by Pyo et al. [14] for a steel fiber-reinforced ultra high-performance concrete.

4. Conclusions

Three-point bending tests have been carried out on three types of steel-fiber reinforced self-compacting concrete under four different loading rates. Two types of steel fibers were added. One is 13 mm in length, 0.2 mm in diameter, the other is 30 mm in length, 0.38 mm in diameter. The effect of fiber content (0.77%, 0.51% and 1.23%) and loading rate (2.2 μ m/s, 22 mm/s, 1.77 m/s and 2.66 m/s) on the mode-I crack advancing velocity is explored using the technique of strain gages and complemented with the DIC measurement and numerical simulations.
At low loading rates, fiber addition is observed to slow down the crack propagation. Under impact loading, such an effect is not clearly perceived. By contrast, the highest crack speed of 1417m/s was measured in a PC beam impacted at 2.66 m/s. The second fastest speed of 1063 m/s was obtained in a PA beam. It is noteworthy that, they are fairly close to the terminal crack velocity 1600–1700 m/s if the three types of concrete were considered homogeneous and isotropic. It will be of great interest to verify if such a high crack speed is also attainable in a mixed-mode framework. This topic will be reported in a future contribution.
The concept of toughness indices and residual strength factors are employed to quantify the energy absorption capacity for fiber reinforced concrete under dynamic loading. It is shown that this capacity is significantly enhanced by fiber addition. This is manifest with increased micro cracks and more tortuous crack path in the PC beams.
Both strain rates, one is upon the initiation of a cohesive crack (when the opening displacement is null), ε ˙ i , the other is at the formation of a stress-free crack (when the critical opening displacement is obtained), ε ˙ i c , are measured using the strain gage glued at the notch tip. Both covered seven orders of magnitude, the former ranged from 20 μ ε /s for the quasi-static loading to 20 s 1 under impact loading, whereas the latter varied from 500 μ ε /s to 100 s 1 .

Author Contributions

K.P. and R.C.Y. analyzed the experimental data, prepared the first draft with contributions from all the authors; X.Z. carried out the experiments; G.R. and Z.W. reviewed the manuscript. All authors have read and agreed to the published version of the manuscript.

Funding

The financial support to develop this research by the Consejería de Educación, Cultura y Deportes de la Junta de Comunidades de Castilla-La Mancha and Fondo Europeo de Desarrollo Regional (FEDER), under Grant Number SBPLY/19/180501/000220, and by the Ministerio de Ciencia, Innovación y Universidades, under Grant Numbers RTC-2017-6736-3 and PID2019-110928RB-C31, Spain, is acknowledged.

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. Beam geometry and the distribution of the glued strain gages.
Figure 1. Beam geometry and the distribution of the glued strain gages.
Materials 13 04053 g001
Figure 2. (a) A beam prepared for testing using the servo-hydraulic testing machine; and (b) experimental set-up using the drop-weight impact device, the strain gages were connected to the individual channels of the data acquisition system.
Figure 2. (a) A beam prepared for testing using the servo-hydraulic testing machine; and (b) experimental set-up using the drop-weight impact device, the strain gages were connected to the individual channels of the data acquisition system.
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Figure 3. Determining the strain rate upon crack initiation using (a) the strain history data recorded in SG5 (shown for PA2 loaded at 22 μ m/s); and (b) a generic cohesive law.
Figure 3. Determining the strain rate upon crack initiation using (a) the strain history data recorded in SG5 (shown for PA2 loaded at 22 μ m/s); and (b) a generic cohesive law.
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Figure 4. Measuring the toughness indices using the load-deflection curve (shown for PA3 loaded at 2.2 μ /s and PA19 impacted at 2.66 m/s).
Figure 4. Measuring the toughness indices using the load-deflection curve (shown for PA3 loaded at 2.2 μ /s and PA19 impacted at 2.66 m/s).
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Figure 5. Typical strain-history curves of a PA specimen recorded in SG1–SG4 (loading rate: 2.66 m/s).
Figure 5. Typical strain-history curves of a PA specimen recorded in SG1–SG4 (loading rate: 2.66 m/s).
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Figure 6. The experimental setup with the high-speed camera (left), and the speckle pattern obtained from black/white paint using air spray (right).
Figure 6. The experimental setup with the high-speed camera (left), and the speckle pattern obtained from black/white paint using air spray (right).
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Figure 7. Typical load versus-strain curves recorded in SG1 for beams made from concrete PA (left), PB (central) and PC (right) loaded at 22 μ m/s (the 1st row), 22 mm/s (the 2nd row), 1.77 m/s (the 3rd row) and 2.66 m/s (the 4th row), respectively.
Figure 7. Typical load versus-strain curves recorded in SG1 for beams made from concrete PA (left), PB (central) and PC (right) loaded at 22 μ m/s (the 1st row), 22 mm/s (the 2nd row), 1.77 m/s (the 3rd row) and 2.66 m/s (the 4th row), respectively.
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Figure 8. Peak load and initial load (with respective standard deviations) versus concrete type for the loading rate of (a) 2.2 μ m/s; (b) 22 mm/s; (c) 1.77 m/s and (d) 2.66 m/s, respectively; (e) the ratio between both loads; and (f) the first-crack strength, f R .
Figure 8. Peak load and initial load (with respective standard deviations) versus concrete type for the loading rate of (a) 2.2 μ m/s; (b) 22 mm/s; (c) 1.77 m/s and (d) 2.66 m/s, respectively; (e) the ratio between both loads; and (f) the first-crack strength, f R .
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Figure 9. The strain rates ε ˙ i and ε ˙ i c upon crack initiation at the notch tip.
Figure 9. The strain rates ε ˙ i and ε ˙ i c upon crack initiation at the notch tip.
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Figure 10. Typical failure modes of the PA, PB and PC beams loaded under four different loading rates.
Figure 10. Typical failure modes of the PA, PB and PC beams loaded under four different loading rates.
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Figure 11. The toughness indices, I 5 , I 10 , I 20 , and the residual strength factors, R 5 , 10 and R 20 , 10 .
Figure 11. The toughness indices, I 5 , I 10 , I 20 , and the residual strength factors, R 5 , 10 and R 20 , 10 .
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Figure 12. Typical strain histories for concrete PA (at four loading rates) and PC (at the lowest and highest loading rates only).
Figure 12. Typical strain histories for concrete PA (at four loading rates) and PC (at the lowest and highest loading rates only).
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Figure 13. Typical crack velocities marked (in m/s) along the main crack path for concrete PA, PB and PC loaded at four loading rates: 2.2 μ m/s, 22 m/s, 1.77 m/s and 2.66 m/s, respectively.
Figure 13. Typical crack velocities marked (in m/s) along the main crack path for concrete PA, PB and PC loaded at four loading rates: 2.2 μ m/s, 22 m/s, 1.77 m/s and 2.66 m/s, respectively.
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Figure 14. The crack propagation captured using a high-speed camera and processed using a DIC software as strain contours for the specimens PA15, PB15 and PC15 impacted at 2.66 m/s.
Figure 14. The crack propagation captured using a high-speed camera and processed using a DIC software as strain contours for the specimens PA15, PB15 and PC15 impacted at 2.66 m/s.
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Figure 15. (a) Distribution of mesh in the specimen and ligament nodes; (b) evolution of the numerical and experimental reaction forces contrasted with the impact forces at loading rate of 1.77 m/s (PB12).
Figure 15. (a) Distribution of mesh in the specimen and ligament nodes; (b) evolution of the numerical and experimental reaction forces contrasted with the impact forces at loading rate of 1.77 m/s (PB12).
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Figure 16. Comparison of the obtained crack velocities using strain gages (SG), digital image Correlation (DIC) and numerical simulations (NUM) for PA, PB and PC beams impacted at 2.66 m/s.
Figure 16. Comparison of the obtained crack velocities using strain gages (SG), digital image Correlation (DIC) and numerical simulations (NUM) for PA, PB and PC beams impacted at 2.66 m/s.
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Table 1. Properties of concretes at the age of seven months (values in parentheses are the standard deviations), the longitudinal wave velocity, C L , and the estimated terminal crack velocity, v c t .
Table 1. Properties of concretes at the age of seven months (values in parentheses are the standard deviations), the longitudinal wave velocity, C L , and the estimated terminal crack velocity, v c t .
f c
(MPa)
f R
(MPa)
E
(GPa)
ν
-
ρ
(kg/m 3 )
C L
(m/s)
v ct
(m/s)
PA112 (1)8.1 (0.2)46.4 (3.0)0.18 (0.01)2362 (3)44321684
PB112 (6)8.5 (0.5)45.2 (2.0)0.17 (0.01)2376 (32)43621658
PC114 (3)11.4 (0.8)45.9 (3.0)0.17 (0.01)2408 (11)43661659
Table 2. Three-point bending tests loading rate with tested beam ID, the corresponding fiber content. The beams with glued strain gages are designed to measure P m a x , P i n i , f R , ε ˙ i , ε ˙ i c , I 5 , I 10 , I 20 , R 5 , 10 , R 10 , 20 and V S G , whereas the three beams PA15, PB15 and PC15 were assigned to DIC analysis to measure the crack speed.
Table 2. Three-point bending tests loading rate with tested beam ID, the corresponding fiber content. The beams with glued strain gages are designed to measure P m a x , P i n i , f R , ε ˙ i , ε ˙ i c , I 5 , I 10 , I 20 , R 5 , 10 , R 10 , 20 and V S G , whereas the three beams PA15, PB15 and PC15 were assigned to DIC analysis to measure the crack speed.
Loading Rate (mm/s)Beam IDFiber ContentGages or DIC
0.0022PA2, PA3, PA40.51%
22PA7, PA8, PA90.51%Strain gages
1770PA12, PA13, PA140.51%
2660PA17, PA18, PA190.51%
2660PA150.51%DIC
0.0022PB2, PB3, PB40.77%
22PB7, PB8, PB90.77%Strain gages
1770PB12, PB13, PB140.77%
2660PB17, PB18, PB190.77%
2660PB150.77%DIC
0.0022PC2, PC3, PC41.23%
22PC7, PC8, PC91.23%Strain gages
1770PC12, PC13, PC141.23%
2660PC17, PC18, PC191.23%
2660PC151.23%DIC
Table 3. Measured impact load P m a x , P i n i , the ratios between both, the strain rate upon the initiation of a cohesive crack ε ˙ i , and the strain rate upon the formation of a stress-free crack ε ˙ i c , the corresponding mean values with standard deviations shown in the parentheses are given in the fourth row.
Table 3. Measured impact load P m a x , P i n i , the ratios between both, the strain rate upon the initiation of a cohesive crack ε ˙ i , and the strain rate upon the formation of a stress-free crack ε ˙ i c , the corresponding mean values with standard deviations shown in the parentheses are given in the fourth row.
Beam
No.
Loading Rate
(mm/s)
P ini
(kN)
P max
(kN)
P ini / P max
(%)
ε ˙ i
( μ ε /s)
ε ˙ ic
( μ ε /s)
PA2 11.512.69148950
PA30.002211.112.0923003300
PA4 11.211.49984980
11.3 (0.2)12.0 (0.6)94 (4)144 (136)1743 (1348)
PB2 12.523.85326740
PB30.002211.217.66438480
PB4 11.816.77151550
11.9 (0.7)19.4 (3.8)62 (9)38 (13)590 (135)
PC2 17.239.64445530
PC30.002215.432.44749780
PC4 15.139.53846480
15.9 (1)37.2 (4.1)43 (5)47 (2)597 (161)
( ε /s)( ε /s)
PA7 13.316.0831.18.5
PA82213.316.0830.67.6
PA9 12.515.2821.915.0
13.0 (0.5)15.8 (0.5)83 (1)1.2 (0.7)10.0 (4.0)
PB7 13.629.4460.22.9
PB82213.229.1450.33.1
PB9 16.427.2600.32.4
14.4 (2)28.6 (1.2)51 (8)0.3 (0.1)2.8 (0.4)
PC7 19.535.2560.21.4
PC82216.846.5360.62.9
PC9 16.544.8370.31.6
17.6 (1.7)42.2 (6.1)43 (11)0.4 (0.2)2 (0.8)
PA12 -49.3-10.073.0
PA13177028.3102.82810.174.2
PA14 29.857.8529.866.4
29.1 (1.1)70.0 (28.8)40 (17)10 (0.2)71.3 (4.3)
PB12 35.357.06213.165.0
PB13177023.363.43710.377.8
PB14 30.654.95611.961.0
29.7 (6.0)58.5 (4.4)52 (13)11.8 (1.4)67.9 (8.8)
PC12 65.570.49310.983.6
PC13177067.274.79011.977.7
PC14 52.163.48210.474.0
61.6 (8.3)69.5 (6.0)88 (6)11.1 (0.8)78.4 (4.8)
PA17 42.877.55516.885.2
PA18266084.1122.56916.196.8
PA19 40.873.25620.384.6
55.9 (24.4)91.1 (27)60 (8)17.7 (2.3)88.9 (6.9)
PB17 54.3112.74819.779.1
PB18266063.7147.94316.192.0
PB19 47.883.15314.573.0
55.3 (8)114.6 (32.4)50 (8)16.8 (2.7)81.4 (9.7)
PC17 105.9122.58612.486.4
PC18266087.5112.77810.985.2
PC19 91.8119.77711.387.4
95.1 (9.6)118.3 (5.1)80 (5)11.5 (0.8)86.3 (1.1)
Table 4. The measured first-crack strength, f R , in MPa, at four different loading-displacement rates for concrete PA, PB and PC.
Table 4. The measured first-crack strength, f R , in MPa, at four different loading-displacement rates for concrete PA, PB and PC.
Concrete Type2.2 ( μ m/s)22 (mm/s)1.77 (m/s)2.66 (m/s)
PA8.1 (0.2)9.4 (0.3)20.9 (0.8)40.2 (17.6)
PB8.5 (0.5)10.4 (1.3)21.4 (4.4)39.8 (5.7)
PC11.4 (0.8)12.7 (1.2)44.3 (5.9)68.4 (6.9)
Table 5. The measured toughness indices and residual strength factors with their corresponding standard deviations in the parentheses for the three types of concrete at four different loading rates.
Table 5. The measured toughness indices and residual strength factors with their corresponding standard deviations in the parentheses for the three types of concrete at four different loading rates.
ConcreteLoading (mm/s) I 5 I 10 I 20 R 5 , 10 R 10 , 20
PA 4.9 (0.2)10.3 (0.6)19.6 (1.9)107 (9)93 (13)
PB0.00226.3 (0.7)13.6 (2.2)25.3 (4.5)149 (30)116 (24)
PC 7.7 (0.1)18.2 (0.2)38.1 (1.2)210 (3)200 (10)
PA 5.2 (0.2)10.8 (0.6)20.9 (0.8)113 (7)101 (3)
PB226.3 (0.2)14.9 (0.6)28.6 (1.5)170 (11)138 (12)
PC 7.8 (1.0)18.8 (3.7)40 (10.3)221 (57)212 (68)
PA 4.1 (0.0)6.6 (0.3)9.4 (0.6)51 (5)27 (9)
PB17704.7 (1.7)8.7 (3.5)14.3 (6.5)80 (35)55 (31)
PC 4.3 (0.7)5.8 (1.5)11.4 (3.5)30 (17)56 (20)
PA 5.2 (0.8)6.8 (2.7)8.6 (2.4)33 (39)18 (7)
PB26605.2 (0.3)7.3 (1.2)11.6 (1.6)42 (22)44 (4)
PC 3.5 (1.1)5.8 (1.4)7.7 (2.6)52 (10)20 (13)
Table 6. Measured crack speed for the quasi-static loading rate of 2.2 μ m/s (specimens PX2, PX3 and PX4) and 22 mm/s (specimens PX7, PX8 and PX9), the corresponding mean and standard deviations are given in the fourth row of each concrete type.
Table 6. Measured crack speed for the quasi-static loading rate of 2.2 μ m/s (specimens PX2, PX3 and PX4) and 22 mm/s (specimens PX7, PX8 and PX9), the corresponding mean and standard deviations are given in the fourth row of each concrete type.
Beam V S G 12 (mm/s) V S G 23 (mm/s) V S G 34 (mm/s)
PA22.74.93.3
PA38.315.60.8
PA45.44.46.4
5.5 (3.0)8.3 (6.0)3.5 (3.0)
PB20.850.390.25
PB3---
PB40.941.170.32
0.90 (0.06)0.78 (0.55)0.28 (0.05)
PC20.370.410.65
PC30.380.530.23
PC41.696.510.43
0.81 (0.8)2.48 (3.5)0.44 (0.20)
Beam V S G 12 (m/s) V S G 23 (m/s) V S G 34 (m/s)
PA720.520.220.48
PA813.620.420.41
PA913.620.420.41
15.9 (4)20.4 (0.1)20.43 (0.04)
PB710.28.21.5
PB810.213.63.1
PB9---
10.2 (0)10.9 (3.8)2.3 (1.2)
PC72.23.16.8
PC84.11.16.8
PC910.30.853.1
5.5 (4.3)1.7 (1.2)5.6 (2.1)
Table 7. Measured crack velocities using the strain gages for the loading rate at 1.77 m/s (PX12, PX13 and PX14) and 2.66 m/s (PX17, PX18 and PX19), the corresponding mean and standard deviations are given in the fourth row of each concrete type. The maximum velocities in each group are marked as bold numbers.
Table 7. Measured crack velocities using the strain gages for the loading rate at 1.77 m/s (PX12, PX13 and PX14) and 2.66 m/s (PX17, PX18 and PX19), the corresponding mean and standard deviations are given in the fourth row of each concrete type. The maximum velocities in each group are marked as bold numbers.
Beam V S G 12 (m/s) V S G 23 (m/s) V S G 34 (m/s)
PA12---
PA13304386121
PA1426632794
285 (27)357 (42)108 (19)
PB12425472283
PB13193193304
PB14472472327
363 (149)379 (22)305 (22)
PC12386304266
PC13630333125
PC14425327147
480 (131)321 (16)179 (76)
PA1726211558
PA181063354150
PA19354283104
559 (438)251 (123)104 (46)
PB1770842575
PB18425708531
PB19607531425
580 (144)555 (143)344 (239)
PC172501417137
PC1820270869
PC19531185147
328 (118)770 (618)117 (43)
Table 8. Measured crack velocities along the first 51 mm of crack extension, using the technique of DIC for the beams impacted at 2.66 m/s.
Table 8. Measured crack velocities along the first 51 mm of crack extension, using the technique of DIC for the beams impacted at 2.66 m/s.
Beam V 1 (m/s) V 2 (m/s) V 3 (m/s)
PA15617461377
PB15654503409
PC15944702311
Table 9. Numerical results on the crack velocity (m/s) for the loading rate of 1.77 m/s (PX12, PX13 and PX14) and 2.66 m/s (PX17, PX18 and PX19), the mean values with the standard deviation in the parentheses are given in the fourth row of each concrete type. The maximum values in each group are marked as bold numbers.
Table 9. Numerical results on the crack velocity (m/s) for the loading rate of 1.77 m/s (PX12, PX13 and PX14) and 2.66 m/s (PX17, PX18 and PX19), the mean values with the standard deviation in the parentheses are given in the fourth row of each concrete type. The maximum values in each group are marked as bold numbers.
Beam V 12 V 23 V 34 V 45 V 56 V 67 V 78 V 89 V 9 , 10
PA122242642602542231971298654
PA1325229630829833124217211372
PA142222542602452101921328366
229 (20)271 (22)276 (27)266 (28)255 (66)211 (28)144 (24)94 (16)64 (9)
PB122172892852822451971418014
PB131532152061741441271038256
PB142062782602752331801267617
192 (34)261 (40)251 (40)244 (61)207 (55)168 (36)123 (20)79 (3)29 (23)
PC1258365166769443640925615089
PC1371872566773747642525414989
PC1431344048260035934726414487
538 (207)605 (148)605 (107)677 (71)424 (59)394 (34)258 (5)148 (3)88 (1)
PA1728437937235332627120614384
PA18441543589496388270219158116
PA1928238837734730627320714382
336 (91)436 (92)446 (124)399 (84)340 (42)271 (2)211 (7)148 (8)94 (19)
PB1720634735932627424018413178
PB1823736640134229323720213993
PB1919531131628825823317612075
213 (22)341 (28)359 (42)318 (22)275 (18)237 (3)187 (13)130 (8)82 (9)
PC1792196391699259152940817682
PC1847365176595852146336621079
PC198689801016101656753439617083
754 (244)865 (185)899 (127)989 (29)560 (36)509 (40)390 (22)186 (22)81 (2)

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Pan, K.; Yu, R.C.; Zhang, X.; Ruiz, G.; Wu, Z. Propagation Speed of Dynamic Mode-I Cracks in Self-Compacting Steel Fiber-Reinforced Concrete. Materials 2020, 13, 4053. https://0-doi-org.brum.beds.ac.uk/10.3390/ma13184053

AMA Style

Pan K, Yu RC, Zhang X, Ruiz G, Wu Z. Propagation Speed of Dynamic Mode-I Cracks in Self-Compacting Steel Fiber-Reinforced Concrete. Materials. 2020; 13(18):4053. https://0-doi-org.brum.beds.ac.uk/10.3390/ma13184053

Chicago/Turabian Style

Pan, Kaiming, Rena C. Yu, Xiaoxin Zhang, Gonzalo Ruiz, and Zhimin Wu. 2020. "Propagation Speed of Dynamic Mode-I Cracks in Self-Compacting Steel Fiber-Reinforced Concrete" Materials 13, no. 18: 4053. https://0-doi-org.brum.beds.ac.uk/10.3390/ma13184053

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