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Article

Global Warming and Acidification Potential Assessment of a Collective Manure Management System for Bioenergy Production and Nitrogen Removal in Northern Italy

Department of Agricultural and Environmental Sciences, University of Milan, 20133 Milan, Italy
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Authors to whom correspondence should be addressed.
Sustainability 2018, 10(10), 3653; https://0-doi-org.brum.beds.ac.uk/10.3390/su10103653
Submission received: 6 September 2018 / Revised: 9 October 2018 / Accepted: 10 October 2018 / Published: 12 October 2018

Abstract

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Collective manure processing facilities to reduce nutrient loads and produce renewable energy are often proposed as feasible solutions in intensive livestock production areas. However, the transferring of effluents from farms to the treatment plant and back to farms, as well as the treatment operations themselves, must be carefully evaluated to assure the environmental sustainability of the solution. This study evaluated the global warming potential (GWP) and acidification potential (AP) of a collective treatment plant for bioenergy production and nitrogen removal as an alternative strategy to conventional on-farm manure management systems. Two manure management scenarios were compared: manure management on individual farms and management by a collective treatment plant. Data were collected at a collective processing plant and at the individual farms of the consortium to estimate emissions of CO2, CH4, N2O, NOx, NH3 and SO2. The plant receives manure from 21 livestock production units, treating 660 tonnes day−1 of manure. The GWP and AP indicators were calculated to evaluate the potential impact of the two management solutions. The collective solution reduced both GWP (−52%) and AP (−43%) compared to manure management separately by each farm. Further improvement might be obtained in both indicators by introducing mitigation techniques in farm manure storage and manure application to soil.

Graphical Abstract

1. Introduction

1.1. Manure Management Challenges

Among agricultural activities, those in the livestock sector have the most critical impact on environmental quality and manure management causes the main share of pollution [1]. Livestock production makes an important contribution to most economies and livestock commodities represent the highest value of agricultural production for most countries. In recent decades, the high intensity of livestock production has been accompanied by its dissociation from crop production, because current livestock production techniques substantially rely on imported feed for economic profitability. This approach has generated new challenges related to the treatment and disposal of manure, because increased nutrient concentrations on crop fields and in groundwater and surface water have caused significant environmental problems. The environmental impact of intensive livestock farming is often related to manure management systems and practices that have not implemented updated techniques. Considering livestock intensification, there is a need to develop technology and strategies that address the associated environmental concerns [2,3].
A manure management system must address the principal local environmental risks and any surplus of nutrients with respect to crop requirements, bringing the cropping system towards a balanced fertilization status.
The design of future manure management systems and the improvement of existing ones should, on one side, focus on maximizing nutrient recycling and controlling manure application rates in order to both reduce the pollution of air, soil and water resources and to improve the human health and safety. On the other side, the systems must be designed to minimise the capital and operating costs and the energy requirements [4].
The present concern about global climate change should stimulate practical solutions in areas with nutrient surpluses towards an effective reduction of greenhouse gases (GHGs) by implementing improved manure management systems. At the same time, such solutions must also reduce other emissions to air (especially ammonia), leaching of nitrate to water resources and excessive loading of phosphorus in soils.

1.2. Collective Manure Management Systems

In this context and considering the regulatory constraints (for example the Nitrate Directive of the European Union 91/676/EEC and Industrial Emissions Directive 2010/75/EU), the application of novel techniques of collective manure treatment and management represents a possible solution to improve the sustainability of intensive livestock farms [5].
Manure processing facilities can be found both at the individual farm and collective scales. Collective treatment facilities serve several farms and are feasible in areas with intensive livestock production because the concentrated operations facilitate logistic optimization [6].
The aggregation of farms into a consortium or cooperative for manure treatment benefits from economies of scale. Furthermore, the usual high treatment capacity also facilitates energy production, reducing specific investment and treatment costs, promoting effective operations for the treatment plant and making feasible the introduction of treatment techniques that reduce the effluent nitrogen content. On the other hand, these facilities are uncommon among livestock farms in the Italian agricultural scenario.
Collective plants treating livestock wastes besides economic and environmental benefits, allows an overall increase in the amount of effluent treated on a territorial scale, because even encourage smaller farms access to an energy recovery system of their own manure [7]. The operation of these centralized facilities is usually more dependent on road transport than individual plants. It is important not to underestimate that centralised biogas plants fed with livestock manure, must keep transport cost under control due to distances to collect manure, to stay competitive [8]. Moreover, the transfer of effluents from farms to the treatment plant and back to farms for utilization must be carefully evaluated to take into account the associated pollutant emissions, although, in some condition the emissions due to transport to a centralised facility might have a limited influence on the overall impact [9].
Instead, in the cases without a source of income as biogas plant, the consortium management of livestock waste in an area with an excess overload, the relocation and careful distribution of livestock waste are more sustainable than the introduction of an energetic biological aerobic treatment [10].
Regarding the management aspects of the plants, Zemo et al. [11] evidenced that, despite high investment cost and high demand for return on investment and possible public resistance, farmers are willing to participate in collective projects as long as the average size of a partnership-based biogas plant is predicted to be around 96,000 tons/year, which is between the amount produced by current farm scale and large scale centralized biogas plants. A possible solution to make more feasible these projects is reported by Manos et al. [12] and Fantozzi et al. [13], describing case studies of private-public partnerships operating in an agricultural context, which shows the viability of the agro-energy district concept, in which also the collective management of livestock wastes can be classified and find an economic justification.
In the assessments of the economic and organizational performances of collective facilities, often the agronomic and environmental benefits for the farms involved in a collective of manure management system is not considered adequately.
Besides, collective management of livestock waste may represent a way to restore a crop-livestock balance at different levels of integration, beyond the farm level: local coexistence, complementarity and synergy, among farmers [14].

1.3. Environmental Assessment of Manure Management Systems

Although the environmental impacts related to manure management have been widely investigated [15,16,17], there is a need for integrated assessment of management solutions. Regulations aiming to minimize the environmental impact of livestock manure are one of the external constraints that farmers must consider. Indeed, when dealing with livestock manures in a whole-farm perspective, the evaluation of cross- and side-effects of regulations based on scientific knowledge still poses significant challenges for farmers [18]. This is often the case for manure processing aimed to reduce the nutrient load and satisfy regulation requirements because such solutions might, as a consequence, increase the emissions to air.
To quantify the environmental performance achievable by this type of management system, it is essential to set up an integrated assessment. This assessment has to consider the entire process of handling and treatment of livestock wastes, from the conferring farms to the end use of the treated products.
Thus, cross effects and emissions to air must be evaluated in the environmental sustainability evaluation of collective manure management/treatment systems.
The main emissions to air from farms are methane (CH4) produced by ruminal digestion and stored manure, as well as ammonia (NH3) and carbon dioxide (CO2) from animal respiration and manure storage. In addition, the spreading of manure on fields results in the volatilization of NH3 and nitrous oxide (N2O). Ammonia emissions cause soil and water acidification, together with emissions of NOx and SO2. Furthermore, NH3 emissions contribute to particulate matter formation in the atmosphere. In several European countries, approximately 90% of NH3 emissions are due to agriculture, 40% of which derive from animal housing and manure storage [19]. Carbon dioxide emissions from agricultural systems are usually negligible because they are overshadowed by emissions from burning fossil fuels. However, CO2 emissions might be significant from the collective management of manure due to road transport of raw and processed manure. Emissions during transportation include also NOx and SO2. The amounts of CH4 and N2O emitted to the atmosphere are low compared to CO2 but their global warming potentials are, respectively, 34 and 298 times higher than that of CO2 over a time horizon of 100 years [20]. Within the European Union, CH4 and N2O emissions from agriculture represents about 10% of the total European GHG emissions and are mainly due to livestock activity and manure (61%) and management of agricultural soil (39%) [21]. The important role played by agriculture and livestock farming in these environmental issues increases the need for reliable models to estimate pollutant emissions from farming activities. These models are used both to highlight the critical points of farming systems and to establish sustainable manure management solutions [18]. In particular, when a new treatment facility is introduced, its effect on greenhouse gases (GHGs) and acidifying emissions also must be evaluated in order to verify its sustainability; such an evaluation might be part of a life cycle assessment (LCA). The magnitude of the potential impact of individual substances can be determined by multiplying the aggregated emission using an equivalency factor for each impact category to which it may potentially contribute. For this purpose, global warming potential (GWP) and acidification potential (AP) indicators are widely used in LCA studies [16,22,23].
Often the different stages of a management system are addressed individually or in any case without the overall vision of their environmental impact. When assessing a collective manure management system, it is relevant to include the emissions derived from transport, storage and land spreading of the final products.
Many collective treatment plants are based on anaerobic digestion of manure and eventually other products to obtain energy. In this case, the assessment should consider carefully the use of resources and the possible cross-effect. In fact, biogas production by itself reduce GHG emissions but does not affect ammonia emissions that might increase during storage and spreading if these operations are not correctly carried out [24]. A collective biogas plant, from the other side, allows an economic revenue through energy recovery of manure makes more feasible the virtuous projects management and treatment, for example to reduce or recover the nitrogen surplus of the consortium.

1.4. Aim of the Study

Few studies report an environmental assessment of a collective management system that combine anaerobic digestion, solid-liquid separation and biological nitrogen removal considering the whole systems from the farms to land spreading. Therefore, an environmental assessment of collective management systems might be of useful and a starting point for a complete impact assessment using site-specific information about the emissions.
The objective of this study was to evaluate the GWP and AP of a collective treatment plant for bioenergy production and nitrogen removal as an alternative strategy to conventional on-farm manure management systems that commonly are used in N-vulnerable areas of the Lombardy region (Northern Italy). The environmental assessment in terms of GWP and AP of a collective treatment plant was set up with the approach of an integrated whole chain of management of livestock manure, (production, treatments, field application, related transports), evaluation. To this purpose, a methodology to calculate emissions for two scenarios (manure managed on individual farms or at a collective treatment facility) was defined and implemented. Data were collected through two years of monitoring at both the collective treatment plant and at the individual farms in order to estimate emissions of CO2, CH4, N2O, NOx, NH3 and SO2. The emissions from the two scenarios were then compared both on the basis of individual pollutants and using the GWP and AP indicators. The results were analysed to evaluate the potential environmental impact of the two management solutions.

2. Materials and Methods

2.1. Treatment Plant Description and Data Collection

The assessment was conducted in the Province of Bergamo, in Northern Italy, in an intensive livestock production area characterised by a high nitrogen surplus according to Nitrate Directive. The area was designated as a nitrate vulnerable zone. Some farms in the area formed a cooperative with the aim to improve manure management and reduce the nitrogen excess while producing electricity. The collective manure treatment plant includes an anaerobic digestion (AD) installation for energy production and biological nitrogen removal (BNR) from digestate (Figure 1).
The collective treatment plant studied consists of 21 livestock units. It has been made to deal more effectively the nitrogen overload that constitutes a very pressing issue in the area. It is a virtuous example of partnership among livestock farms but uncommon in the Italian agriculture and therefore of great importance and innovative. Table 1 reports the main data about these farms. Live weight has been calculated considering the number of animals and average live weight per head for each category of animal. The amount of manure produced was determined from the recordkeeping of the transportation system. Total nitrogen was calculated using the average concentration of total nitrogen contained in the manure that was periodically sampled in the farms. All farms are located between 0.5 and 16 km from the collective plant. The total daily production of manure for the farms is around 660 tonnes (t). Most of the incoming products consist of manure (slurries and farm yard manure), while the processed liquid effluent after AD and nitrogen removal treatment is the main product transported back to the associated farms.
Trucks and slurry tankers transport raw manure from farms to the treatment plant, except for one farm near the treatment plant that is directly connected by means of a pipeline. The first stage involves processing of manure in an AD reactor for energy production. Four digesters and four post-digesters are present and the digesters are fed with manure and other biomasses (silage). Then, the digested effluent is treated to remove nitrogen and reduce the load of nitrogen and phosphorus on farmers’ lands. A solid-liquid separation process produces solid and liquid fractions. The solid fraction is sold to farms in the surroundings of the plant, while the liquid fraction is subjected to BNR through four sequencing batch reactors (SBR) operating in parallel. The final stage consists of storing the effluents in covered tanks and subsequently transporting them back to farms by means of trucks, slurry tankers or pipelines.
Throughout the study, data were collected throughout the production system and manure characteristics of the 21 livestock units connected to the treatment plant were determined. In particular, information was gathered on the amount of raw manure transported to the plant and the amount of treated effluent withdrawn from the plant and transported to the farms. Moreover, data were collected about (i) number and type of animals, (ii) storage type and capacity for the treated effluent, (iii) crops and related cultivated surface and (iv) organisation of manure applications (amounts and scheduling).
The process was monitored for two years (1/1/2014–31/12/2015) and data about the amount of manure treated, the characteristics of the manure in the different stages and energy consumption were determined based on García-González et al. [25]. The monitoring activity included the transportation of manure to and from the treatment plant in order to assess the energy and emissions associated with the operation.

2.2. Description of the Scenarios, System Boundaries and Stages

To compare the collective system with the individual farm management of manure, two scenarios were considered in the assessment. The baseline scenario (BS) was the system in which every farm manages the manure individually without any treatment, storing the manure produced and applying it to the soil. The collective scenario (CS) was the system in which the manure is transported to the collective processing plant and the treated digestate is transported back to the individual farms, where it is stored and applied to the soil.
In the system boundaries of the BS the following stages were included.
  • Manure collection and short-term storage. This stage includes manure removal from livestock and manure storage under slatted floors or in pits collecting liquid manure before it is placed in the main manure storage.
  • On-farm manure storage. The slurry and solid manure are stored in open facilities with a capacity of at least 180 days for liquids and 90 days for solid excreta.
  • Transport and field application of manure. The operation is performed by slurry tankers that both transport the slurry to the field and then apply the slurry using a splash plate.
In the system boundaries of the collective manure management system the following stages are included.
  • Manure collection and on-farm manure short-term storage. A storage capacity of 14 days for each livestock production unit is considered. This storage is functional to the transport system that transports manure to the treatment plant and to intermediate storage.
  • Transport to the treatment plant. This stage includes the transport of raw manure by trucks and slurry tankers from the livestock units to the intermediate storage of the collective treatment plant
  • Intermediate storage of the raw manure in two continuously-mixed pre-treatment tanks (885 m3 and 570 m3).
  • Treatment (AD, solid-liquid separation, BNR). This stage encompasses: (a) mixture of raw manure with the co-substrates (approximately 10% maize silage, cereals flour, molasses and poultry manure); (b) AD; (c) solid-liquid separation of digestate; (d) BNR; and (e) intermediate storage of the treated effluents. AD is carried out in four digesters (mesophilic conditions, 38–40 °C) and four post-digesters. The total volume of the digesters is 10,930 m3, while the volume of post-digesters is 12,740 m3. The slurry mixture is pumped to the four digesters, where it is anaerobically digested and then conveyed to the post-digesters. The produced biogas is dehumidified, chilled and fed to two combined heat and power (CHP) units, each with an engine of 1 MW of electric power. CHP output are electricity and heat. CHP output are electricity and heat. The electric production is sent to the electric grid and sold as renewable energy; heat is partially used to maintain digester and post-digester in mesophilic conditions (38–40 °C). After retention in the post-digesters, the digested slurry is separated through two decanter-centrifuges. The solid fraction is stored at the plant and sold to nearby farms. In contrast, the liquid fraction is treated through nitrification-denitrification to remove nitrogen in the four SBRs that work in parallel. In each SBR, four phases occur: (i) fill and draw phase (the liquid fraction is pumped in the reactor and the treated slurry conveyed to storages); (ii) mixing phase; (iii) aerobic phase; and (iv) sedimentation phase. An overall value of 70% has been used for nitrogen removal efficiency based on the data collected during the monitoring activity.
  • Storage in the treatment plant. After the BNR unit, the treated effluent is pumped to the intermediate storage at the treatment plant, which consists of three covered storage tanks having a total capacity of 12,620 m3.
  • Transport of the end-product to the farms. The treated effluent is moved by trucks and slurry tankers from the collective treatment plant to the individual livestock units that contributed raw manure. As the same truck or slurry tanker is used both for the transport of raw and treated the two transport operations are considered together.
  • On-farm manure storage. At farm-level the treated effluent is stored in open tanks for an average period of 100 days.
  • Field application. The treated effluent is both transported to the field and applied by slurry tankers. The slurry is applied using a splash plate.

2.3. Emissions Assessment

To compare the two scenarios, emissions of CO2, CH4, N2O, NOx, NH3 and SO2 were calculated separately for each stage of manure management in the two systems.
The calculation methodology differed for each stage. When possible, methodologies in previously published guidelines for conducting emission inventories were used, mainly those proposed by the European Environment Agency (EEA) [26] and the Intergovernmental Panel on Climate Change (IPCC) [27]. When available, data directly collected from the farms and the treatment plant were used. Table 2 summarises the methods and tier levels used for the different stages of manure management.
Gas emissions were calculated for both scenarios (BS and CS). All emissions related to the production and management of co-substrates or additional material before entering the plant were not included in the system boundary. Also the environmental impact of the capital goods (structures and equipment manufacturing), in accordance to other works [16,25,28] was not considered.
To evaluate emissions from storage, data about the pits and tanks used on each farm and in the collective treatment plant were collected. Because the storage period (hydraulic retention time) is limited when the manure is transported to the treatment plant, a duration factor was introduced to avoid overestimation of emissions. Therefore, a linear trend of emissions was considered and the default emission factor (EF) was reduced according to the ratio between the actual storage period and a period of 180 days. Thus, if the storage capacity of a tank is 36 days, the duration factor is 0.2. The EF is then multiplied by 0.2 to consider the limited permanence of slurry in the tank.
CO2 emissions from manure storage or treatment were not taken into account for the calculation of GWP because they are considered to be part of the short-term carbon cycle, that is, resulting from recent CO2 uptake by crops [10]. For transport and off-road transportation IPCC Tier 2 methodology was used. Emissions were estimated considering fuel consumption and travelled distances that were directly measured during the monitoring period. The energy balance in the treatment plant was determined as the difference between the energy produced and the energy required to run the treatment plant during the monitored period and was reported on the basis of 346 g CO2 eq. kWh−1 [29].
Fossil fuels consumption of agricultural machinery and their related emissions were included in the analysis as were the emissions from field application of treated effluents.
Methane emissions in both scenarios were calculated using IPCC Tier 2 methodology. For on-farm storage the information was obtained from monitoring data (volume transported to the plant and periodic characterisation of manure). For maximum CH4 production capacity (B0), a methane conversion factor (MFC) for each manure management system and default CH4 density values were used. This method was used also for intermediate storages and final storage. The methane emissions during biogas production were considered to be 1% of the methane produced in the biogas plant. This value was assumed to account for the accidental emissions due to membrane cover permeability [30], leaky gaskets, maintenance operations and flaring or venting of the overproduction [31,32]. For road transportation, the IPCC Tier 3 methodology was used. Emissions were estimated from the distance travelled by each vehicle type and road type. For off-road transportation CH4 emissions were determined using the IPCC Tier 2 methodology and country-specific fuel consumption. For the EF, the default value was used.
Nitrous oxide emissions from all manure storage (farm storage, intermediate storage and final storage) occurred in direct and indirect forms and in both cases the quantities were estimated using the EFs of IPCC Tier 2 methodology, whereas the nitrogen supplied to the manure management system was based on actual monitoring data.
Direct N2O emissions occur via combined nitrification and denitrification of nitrogen contained in the manure. Nitrification (the oxidation of ammonia nitrogen to nitrate nitrogen) is a necessary prerequisite for the emission of N2O. Nitrites and nitrates are transformed to N2O and dinitrogen (N2) during the naturally occurring process of denitrification, an anaerobic process. Direct N2O emissions during treatment (in the SBR units) were obtained using the EF for direct N2O emissions from a manure management system in accordance with IPCC methodology (0.005% of total nitrogen, aerobic treatment with forced aeration systems). Emissions were estimated from total annual amount of nitrogen treated, which was assessed through direct analysis of manure composition during monitoring period. As for CH4 emissions, road transportation emissions of N2O were estimated from the distance travelled by vehicle type and road type (IPCC Tier 3), whereas off-road transportation emissions were determined using the IPCC Tier 2 methodology and country-specific fuel consumption. Direct N2O emissions from land application were calculated using the IPCC Tier 2 methodology. The EF for direct soil emissions was set at 1% of the nitrogen applied to soils or released from soils through activities that result in mineralisation of organic matter in mineral soils.
Indirect emissions result from volatile nitrogen losses that occur primarily in the form of NH3 and NOx (nitrogen returned to the soil from volatilisation of manure during management). In addition, nitrogen is also lost through runoff and leaching into soils from manure storage. Thus, a portion of the nitrate that is leached can also be denitrified and result in N2O emissions [33]. The values of the fraction of livestock nitrogen input that volatilises as NH3 and NOx, as well as the values of the fraction of the manure nitrogen lost to leaching and surface runoff, were also based on IPCC guidelines.
The nitric oxide emissions were estimated following the method proposed by EEA for Tier 2. The EFs, as a proportion of total ammoniacal nitrogen (TAN), were specific for each manure type (slurry or solid) and each stage (storage and treatment) of manure management. Transportation emissions were estimated from the distance travelled by vehicle type and road type using EEA Tier 2 methodology. The NOx emitted during land application was estimated using the EEA 2009 Tier 1 method.
Ammonia emission occurs from all activities in which manure is in contact with air (storage, land application and storage in tanks without any cover in treatment plants) and from transport activities. Ammonia emissions that occur during manure storage, treatment, transport and land application were estimated using the EEA Tier 2 methodology and a mass flow approach through the manure management systems. The EFs for each stage in manure handling, expressed as a proportion of TAN, were specific for each manure type (slurry or solid). Transport emissions were estimated from the distance travelled by vehicle type and road type (EEA Tier 2 method). Ammonia emissions from treatment operations were considered to be 1.8% of the total nitrogen treated [34]. For the final storage, the same EEA Tier 2 methodology was used as intermediate storage but the TAN content was calculated according to the transformation in the treatment plant. To evaluate emissions during land application the average conditions, derived from the farm practice observed through recordkeeping on the farms, were used to obtain an average EF. As the EF is expressed as percentage of the TAN content of the manure, the emissions after the treatment considered the nitrogen removed during the treatment process.
Sulphur dioxide emission takes place in all those activities in which manure or end-products are transported. The SO2 emissions were estimated using the EEA Tier 1 methodology and country-specific fuel consumption and assuming that all sulphur in the fuel is transformed completely into SO2.

2.4. GWP and AP Calculation

Emissions evaluated for the different stages were utilised to obtain the GWP and AP based on the following equivalency factors:
-
1, 34 and 298, respectively, for CO2, CH4 and N2O to obtain GWP expressed in CO2 eq. [20].
-
1.6, 0.5 and 1.2, respectively, for NH3, NOx and SO2 to obtain AP expressed in SO2 eq. [10,22].

3. Results

3.1. Emissions in the Baseline Scenario

The evaluation of the emissions by management systems in the baseline scenario (BS) related to individual livestock production units are summarised in Table 3.
The AP (440 t SO2 eq.) mainly (98%) is due to ammonia emissions. Both the NOx and SO2 emissions are very limited. NOx derives mostly from nitrogen transformation after manure application to soil; SO2 is produced during transportation. Approximately 31% of AP is due to manure collection and storage while the remaining derives from the emissions during manure spreading (Figure 2). The variability of AP among livestock units is high in absolute value reflecting their different sizes and types. However, by referencing the emissions to the live weight of animals, the mean ± standard deviation is 84.2 ± 28.5 kg SO2 eq. (t of live weight)−1. Thus, even on a live weight basis the variability is still high because the emissions are affected by the type of livestock and management system in place (which, in turn, determine the amount of nitrogen produced, size of the manure storage pits and size of storage tanks).
The GWP (22,600 t CO2 eq.) was mainly contributed by CH4 (79%) and N2O (20%). Methane is produced during storage and in very limited quantity during transport, while N2O is generated in all management stages. The remaining 1% of GWP is due to CO2 emitted from diesel fuel combustion during manure transport to the field. Figure 3 shows that manure collection and storage account for 84% of the total emissions and the application to soil accounts for only 15%.
As is the case for AP, the variability in GWP among livestock production units is large. When referenced to the live weight of animals, the mean ± standard deviation of GWP is 4.3 ± 2.0 t CO2 eq. (t of live weight)-1. The lower values are related to livestock units with laying hens, where only solid manure is produced and the CH4 generated represents only 44% of the total GWP. The higher value reflects the high CH4 production of some dairy cow units with a large number of animals and limited production of solid manure.

3.2. Emissions in the Collective Treatment Scenario

To better compare results for the BS and CS scenarios, the results for the CS scenario are reported for each livestock production unit even though a collective treatment plant was adopted in CS (Table 4).
As in the BS, the AP (253 t SO2 eq.) in the CS derives mainly (98%) from NH3 emissions. As shown in Figure 3, approximately 50% of the emissions occur during land application, while the emissions from the treatment plant account for 13% of the total. The remaining AP is contributed by the collection and storage of manure on the farms, both before and after manure processing. The mean ± standard deviation AP referenced to the unit of live animal weight is 48.4 ± 15.7 kg SO2 eq. (t of live weight)−1.
The GWP indicator for CS is affected by the renewable energy produced, which reduces the total CO2 eq. emissions. However, the saving does not completely offset the emissions of GHGs in the form of CH4 and N2O. Thus, the GWP is still positive (10,721 t CO2 eq.). Without accounting for the energy produced, the GWP of CS would be 14,969 t CO2 eq., only 65% of which is due to CH4 emissions, while 29% is due to N2O.
The contribution of the different stages of the system to GWP, reported in Figure 4, provides evidence that the emissions during collection of manure and storage on the farms are approximately 60% of the total. Treatment contributes 15% of total GHGs emissions due to the N2O production during the nitrification-denitrification process.
The GWP, including the offset from energy production, referenced to the animal live weight, is 2.1 ± 0.9 t CO2 eq. (t of live weight)−1.

3.3. Comparison of Scenarios

Figure 4 shows the differences in AP comparing CS to BS for each livestock unit in order to better understand the effect of the collective treatment plant. As expected the variations are mainly influenced by the differences in NH3 emissions. However, the differences in emissions of NOx and SO2 are relevant in relative terms. Compared with those from the BS, NOx emissions from the CS are 38% lower. This reduction derives from an increase of the emissions during transport (+455 kg year−1) and a reduction of emissions during land application (−7960 kg year−1) due to the reduced nitrogen content in the manure after treatment. On the contrary, SO2 emissions increase significantly (+425%) in the CS due to the transport of manure to and from the treatment plant. Although relevant in terms of variation of emissions, NOx and SO2 emissions have little influence on the overall result, where the variation of NH3 emissions (−43%) is predominant in the AP value.
The average reduction of AP achieved by the CS was 43% ± 1.8%, which was mainly due to the reduced emissions during manure storage and field application. The effect of the CS on ammonia emissions does not vary significantly among livestock production units. The main differences are between farms that produce mostly liquid manure and those that produce solid manure. In fact, solid manure is mixed with liquid in the treatment plant and, considering the nitrogen removal, the emissions are reduced.
The emissions of GHGs are greatly influenced by the collective treatment system (Figure 5). The methane emissions are lowered significantly (45%) due to the recovery of energy in the biogas plant. Of course, the methane emissions in the intermediate storage before the transportation to the treatment plant entails some methane emissions (collection was made weekly in each farm) and the treated effluent has still some methane production potential (the volatile solids were 1.4–1.5% of the total mass of slurry applied to the land). However, the main methane emissions in CS are related to the emissions during farm manure storage, both before and after treatment of the manure.
The additional benefit of the treatment plant in the CS refers to the reduction of CO2 emissions due to energy production. The overall benefit in term of total CO2 eq. reduction is 55%, which seems to be a very good achievement. The reduction is relatively uniform for all the farms except for two (n. 4 and n. 12). The explanation of this different behaviour is related to the livestock type of these farms (i.e., laying hens that produce solid manure with high nitrogen content). When used in the treatment plant, this type of manure affects N2O emissions, especially in the nitrification-denitrification process and these are just partially compensated by the reduction obtained in the field application of treated manure.
The reduction of GHGs demonstrates how a collective manure management system can be environmentally sustainable, considering climate change impact, despite the higher emissions due to transportation. Thus, collective manure treatment should be carefully considered as a management option in intensive livestock production areas because it can contribute significantly to the overall emissions reduction. In the case study considered, the CO2 emissions in the scenario with the collective manure treatment plant were over four times those in the scenario without collective manure treatment because slurry transported to and from the treatment plant is mostly accomplished using trucks and tractors with slurry tankers. However, even without considering the CO2 “saved” by renewable energy production, the effect of collective manure treatment is positive (albeit lower) due to the general decrease of methane emissions.
The assessment highlighted that the two stages in manure management that might be further improved are on-farm manure storage and the application of manure to soil. In fact, both operations typically use the standard techniques (uncovered storages and broadcast spreading); therefore, significant reductions of AP and GWP can be obtained if Best Available Techniques are adopted.

3.4. Discussion

The scheme of the collective management and treatment system of livestock manure studied in this work has some peculiar aspects. The most relevant are the management system that include the storage and land spreading of the treated manure in the farms of the consortium and the treatment system that combines three processes (anaerobic digestion, solid-liquid separation and aerobic treatment). Therefore, it is not easy to find in literature studies on similar systems. However, the results obtained can be partly compared with other studies that have some similarities with the system studied in this work.
With regard to AP, as shown in Figure 4, CS allows a reduction of 43% of AP in comparison to BS, mainly due to mitigation of NH3 emissions obtained by the biological nitrogen removal. Amon et al. [35] evaluated the effects of different types of treatment on NH3 and GHG emissions from dairy cattle slurry, during storage and after field application. They obtained an increase of 77% of ammonia emissions when a solid-liquid separation treatment was introduced, while emissions were comparable to the scenario with no treatment when anaerobic digestion was adopted. This is in line with the results obtained in this work as the reduction of AP obtained is mainly due to nitrogen removal. Rigolot et al. [19] reported a study carried out on pig slurry in which ammonia emissions were reduced by 4% with anaerobic digestion and 8% with biological nitrogen removal. This is not fully in agreement with the results of this study as an increase of emissions due to the treatment has been found although the process lines considered are different. Moreover, the work of Rigolot et al. [19] did not include the manure management after treatment that might affect significantly the results. Loyon et al. [36] show a comparison between conventional storage of pig slurry and three types of aerobic treatment, combined or not with solid-liquid separation. Ammonia emissions reductions were 68% with biological treatment; 52% with compacting screw + biological treatment; 30% with decanter centrifuge + biological treatment. Also in this case the process lines are not the same of the one assessed in this study but the results obtained are of the same magnitude.
Considering the GWP, CS allows a reduction of 55% of GHGs as CO2 eq. in comparison to BS (Figure 5). These results are in line with those obtained by other authors. In fact, Amon et al. [35] reported a reduction of total GHG emissions of up to 36% with solid-liquid separation and 59% with anaerobic digestion in comparison to untreated slurry. Rigolot et al. [19] obtained a more limited reduction of GHG emissions (29%) with anaerobic digestion while with biological nitrogen removal they did not obtain significant effects. Finally, based on results of Loyon et al. [36], aerobic treatment combined or not with solid-liquid separation allowed a general reduction of GHG emissions of 55% compared to untreated.
Although not directly comparable, the results obtained seems in line with other works and confirm the relevant reduction of GWP and AP obtained with the collective management systems. The assessment of GWP and AP highlighted the need to consider the whole system, including the return of treated manure to the farm and land spreading. These stages might contribute significantly to the overall emissions. It has to be emphasised that those stages are not jet optimised in the studied system because they are not managed by the consortium but by the single farmers.
The results obtained confirm how a reduction of both GWP and AP can be obtained only with a combination of treatments in order to reduce GHGs and NH3 emissions. Of course, also appropriate mitigation techniques might be necessary, like storage coverages and incorporation during spreading.
Road transport of manure (from farms to the centralised plant and back) does not seem to be a relevant source of emissions but should become considerable if the distances increases. Moreover, it should be carefully considered from the economic point of view. When feasible, manure transport with pipelines should be preferred as they can further decrease emissions and reduce traffic on rural roads.

4. Conclusions

The methodology used in this study was effective for assessing the environmental impact of different manure management systems (one including a collective treatment plant and one without the treatment plant). The case study highlighted how a collective manure treatment system might be effective in the reduction of AP and GWP. The combination of anaerobic digestion and nitrogen removal treatment was demonstrated to be sustainable even if the benefits of renewable energy production are not considered. In a collective manure treatment system, the reduction of emissions related to methane collection can compensate the increase in CO2 emissions from the transport of manure from the livestock units to the treatment plant and back. Moreover, the income obtained from selling the electric energy produced might reduce the cost of the nutrient removal treatment, helping to make this solution economically sustainable as well as environmentally sustainable. Further benefits may derive from the reduction of odours and the production of a stabilized effluent that can be used as fertilizer more efficiently, with a possible reduction in the use of mineral fertilizers and the consequent further economic and environmental benefits.
Although the methodology used was shown to be adequate for the assessment, it should be pointed out that some aspects, such as the emissions from the different treatments, will benefit from further studies in order to better consider the possible effect of different technological alternatives on the emissions to air.
Moreover, it should be underlined that, for a whole assessment of the different manure management solutions, others environmental aspects should be considered (e.g., PM production and eutrophication). However, those evaluations should be based on inventory data regarding emissions obtained in assessments like the one reported in this work.
The results obtained in this study might be a further support to the promotion of collective manure management systems, especially in intensive livestock area. In fact, the increasing concern on NH3 emissions and the need to achieve the desired target of emission reduction of GHGs, require identification of mitigation techniques. From this point of view, the reductions of AP and GWP assessed in the monitored collective management system are far higher than those that might be obtained in individual farms, by introducing specific mitigations techniques not including a plant with combined treatments. Moreover, the centralised system can provide data on manure use that can be integrated in the local environmental monitoring network and used to estimate the possible impact also on water quality.
In order to improve the performances of the system, the treatment technologies should be optimised and a nutrient recovery (N and P) process should be introduced. Energy conversion and its effective use should also be considered. Further assessments are therefore needed to confirm the environmental and also economic sustainability of manure collective system with different configurations. Stakeholders and policy makers might benefit of these studies to enhance the diffusion of collective manure management systems and improve the sustainability of the livestock sector.

Author Contributions

Conceptualization, G.P. and E.R.; Methodology, G.P., G.M. and E.R.; Investigation G.M., M.C. and E.R.; Formal Analysis, G.P., G.M. and A.F.; Writing-Original Draft Preparation, G.M., A.F. and V.G.; Writing-Review & Editing, A.F., V.G. and G.M.; Supervision, G.P.

Funding

This study was funded by the European Union under the project LIFE + MANEV (LIFE9-ENV-ES-0453) “Evaluation of manure management and treatment technologies for environmental protection and sustainable livestock farming in Europe” (http://www.lifemanev.eu/).

Acknowledgments

The authors are grateful to Emanuele Cattaneo for his help during project monitoring and for providing plant performance data.

Conflicts of Interest

The authors declare no conflict of interest. The funders had no role in the design of the study; in the collection, analyses, or interpretation of data; in the writing of the manuscript, or in the decision to publish the results.

Abbreviations

ADanaerobic digestion
APacidification potential
BNRbiological nitrogen removal
BSbaseline scenario
CH4methane
CHPcombined heat and power
CO2carbon dioxide
CScollective scenario
EEAEuropean Environment Agency
EFemission factor
GHGsgreenhouse gases
GWPglobal warming potential
IPCCIntergovernmental Panel on Climate Change
LCAlife cycle assessment
MFCmethane conversion factor
N2Onitrous oxide
NH3ammonia
NOxNitric oxide
SBRsequencing batch reactor
SO2Sulfur dioxide
TANtotal ammoniacal nitrogen

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Figure 1. Schematic presentation (flowchart) of the collective manure management system (CS) for bioenergy production and nitrogen removal considered in the assessment. (CHP = combined heat and power; SBR = sequencing batch reactor).
Figure 1. Schematic presentation (flowchart) of the collective manure management system (CS) for bioenergy production and nitrogen removal considered in the assessment. (CHP = combined heat and power; SBR = sequencing batch reactor).
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Figure 2. Contribution to acidification potential (AP) and global warming potential (GWP) of the different stages of manure management in the baseline (BS) scenario (manure managed on individual farms).
Figure 2. Contribution to acidification potential (AP) and global warming potential (GWP) of the different stages of manure management in the baseline (BS) scenario (manure managed on individual farms).
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Figure 3. Contribution to acidification potential (AP) and global warming potential (GWP) from different stages of manure management in the collective treatment (CS) scenario (manure is transported from each farm to a collective treatment system and treated effluent is transported back to the farms). The GWP shares have been calculated without considering the emissions offset of the energy produced.
Figure 3. Contribution to acidification potential (AP) and global warming potential (GWP) from different stages of manure management in the collective treatment (CS) scenario (manure is transported from each farm to a collective treatment system and treated effluent is transported back to the farms). The GWP shares have been calculated without considering the emissions offset of the energy produced.
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Figure 4. Comparison of acidification potentials for each livestock production unit for the two management systems. CS = collective treatment scenario; BS = baseline scenario without collective manure treatment.
Figure 4. Comparison of acidification potentials for each livestock production unit for the two management systems. CS = collective treatment scenario; BS = baseline scenario without collective manure treatment.
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Figure 5. Comparison of GWP for each livestock production unit for the two management systems. CS = collective treatment scenario; BS = baseline scenario without collective manure treatment.
Figure 5. Comparison of GWP for each livestock production unit for the two management systems. CS = collective treatment scenario; BS = baseline scenario without collective manure treatment.
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Table 1. Main characteristics, manure and nitrogen production by the livestock units considered in the assessment.
Table 1. Main characteristics, manure and nitrogen production by the livestock units considered in the assessment.
FarmType of LivestockLive Weight (t)Slurry (t)Solid Manure (t)Total N (kg)
1dairy cows20610,39890333,589
2dairy cows151880929630,501
3dairy cows18411,791-26,177
4laying hens162-105512,095
5dairy cows100538325519,477
6dairy cows35825,44513078,356
7beef cattle25795-2339
8dairy cows16410,38427027,497
9fattening pigs764012-12,558
10fattening pigs2426435-27,027
11dairy cows34915,37341649,837
12laying hens176-268730,808
13beef cattle81022,371240671,924
14dairy cows117489953920,119
15dairy buffalo38917,43557053,944
16dairy cows5927602869276
17dairy cows23110,329102455,154
18dairy cows & laying hens44026,9551674128,893
19dairy cows181803327923,768
20dairy cows & beef cattle66229,026194697,530
21dairy cows14049579016,485
Table 2. Methodology used for the calculation of the emissions for each pollutant (CO2, CH4, N2O, NOx, NH3 and SO2) and for each stage of manure management.
Table 2. Methodology used for the calculation of the emissions for each pollutant (CO2, CH4, N2O, NOx, NH3 and SO2) and for each stage of manure management.
StageCO2CH4N2ONOxNH3SO2
Farm storagendIPCC, Tier 2IPCC, Tier 2EEA, Tier 2EEA, Tier 2nd
TransportIPCC, Tier 2IPCC, Tier 3IPCC, Tier 3EEA, Tier 2EEA, Tier 2EEA, Tier 1
Intermediate storagendIPCC, Tier 2IPCC, Tier 2EEA, Tier 2EEA, Tier 2nd
TreatmentEnergy mixIPCC, Tier 2IPCC, Tier 2EEA, Tier 2Monitoringnd
Transport off-roadIPCC, Tier 2IPCC, Tier 2IPCC, Tier 2EEA, Tier 2EEA, Tier 2EEA, Tier 1
Land applicationndndIPCC, Tier 2EEA, Tier 2EEA, Tier 2nd
nd: not determined.
Table 3. Emissions, acidification potential and global warming potential for each livestock production unit in the baseline scenario (manure managed individually on each farm).
Table 3. Emissions, acidification potential and global warming potential for each livestock production unit in the baseline scenario (manure managed individually on each farm).
Livestock UnitNH3NOxSO2SO2 eq.CH4CO2N2OCO2 eq.
(kg year−1)(kg year−1)(kg year−1)(kg year−1)(kg year−1)(kg year−1)(kg year−1)(t year−1)
197477910.0615,99122,78511,003636975
298887110.0316,17725,90264535781059
378766220.0612,91325,80911,4894941036
443683000.007139105275215382
567044510.0210,95213,0634000373559
626,70318300.1343,64073,30024,90714892961
7668550.00109616155674469
886726440.0414,19821,0057574523877
946622920.01760457582851240270
1097256290.0215,87413,8694567515630
1117,82611550.0829,09930,72615,3849561345
1211,1267640.0118,18326791900389209
1321,33916820.0934,98334,75617,57213781610
1463874680.0210,45412,6313858385548
1519,28712450.0731,48127,17912,76410331245
1626702180.01438170222156177294
1717,10812880.0428,01736,704804210481568
1841,75630410.1068,33075,91420,29622903284
1967855620.0311,13719,2145886448793
2029,79222830.1148,80962,35021,96918562695
2157283820.02935611,1243574314475
Total268,81519,4150.96439,813524,455187,56215,31822,584
Table 4. Emissions, acidification potential and global warming potential for each livestock unit of the collective treatment scenario.
Table 4. Emissions, acidification potential and global warming potential for each livestock unit of the collective treatment scenario.
Livestock UnitNH3NOxSO2SO2 eq.CH4CO2N2OCO2 eq.
(kg year−1)(kg year−1)(kg year−1)(kg year−1)(kg year−1)(kg year−1)(kg year−1)(t year−1)
159085050.17970513,145−148,289603478
256094450.16919813,801−152,399533476
346644160.21767013,136−133,448481456
425951640.034234846−67,93017312
537402770.0761227233−85,329341262
614,87411290.3224,36437,578−430,56013771257
7389350.01639838−11,2024130
850474050.09827711,501−137,457497402
926971820.1044062803−31217160
1055673720.1690936748−15,371453349
1198747180.2216,15716,816−183,507880650
1266104130.0410,7822154−179,32443925
1312,93411300.6021,26023,135−265,6261311912
1436932860.0760527695−94,058354273
1510,7778280.4717,65715,313−155,152959651
1616191350.0226584223−52,912167141
1796647650.1715,84520,806−248,511938738
1823,42518490.7038,40540,431−472,31221291537
1940333550.11663010,431−115,066424366
2017,44714280.4128,62935,990−416,83617341324
2131782370.0852045843−62,659288222
Total154,34112,0754.22252,987290,466−3,427,97914,33910,721

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Provolo, G.; Mattachini, G.; Finzi, A.; Cattaneo, M.; Guido, V.; Riva, E. Global Warming and Acidification Potential Assessment of a Collective Manure Management System for Bioenergy Production and Nitrogen Removal in Northern Italy. Sustainability 2018, 10, 3653. https://0-doi-org.brum.beds.ac.uk/10.3390/su10103653

AMA Style

Provolo G, Mattachini G, Finzi A, Cattaneo M, Guido V, Riva E. Global Warming and Acidification Potential Assessment of a Collective Manure Management System for Bioenergy Production and Nitrogen Removal in Northern Italy. Sustainability. 2018; 10(10):3653. https://0-doi-org.brum.beds.ac.uk/10.3390/su10103653

Chicago/Turabian Style

Provolo, Giorgio, Gabriele Mattachini, Alberto Finzi, Martina Cattaneo, Viviana Guido, and Elisabetta Riva. 2018. "Global Warming and Acidification Potential Assessment of a Collective Manure Management System for Bioenergy Production and Nitrogen Removal in Northern Italy" Sustainability 10, no. 10: 3653. https://0-doi-org.brum.beds.ac.uk/10.3390/su10103653

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